HIGH SPEED BURNISHER Operating Instructions (ENG) MODELS: LB2000 Read these instructions before using the machine C 980088 11/15/03
MACHINE DATA LOG/OVERVIEW MODEL______________________________ DATE OF PURCHASE ________________ SERIAL NUMBER____________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ For the name and address of your dealer contact: Windsor Industries Phone Number: ___________________________________________________________________________
TABLE OF CONTENTS Machine Data Log/Overview. .........................2 Table of Contents ...........................................3 HOW TO USE THIS MANUAL How to use this Manual. ................................1-1 SAFETY Important Safety Instructions.........................2-1 Hazard Intensity Level. ..................................2-2 Grounding Instructions...................................2-3 OPERATION Technical Specifications ................................3-1 Handle Installation ............
HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: - The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers.
IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a 15 amp nominal 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. GROUNDING INSTRUCTIONS: This appliance must be grounded.
TECHNICAL SPECIFICATIONS ITEM Construction Motor Transmission Pad speed Electrical system Cable Switches Pad Holder Wheels Handle Dimensions (L x W x H) DIMENSION/CAPACITY Heavy-duty die cast aluminum deck with heavy-duty rubber bumper, tubular steel self adjusting handle with die cast aluminum handle housing. 1.75 hp Direct drive from motor shaft. 2000 r.p.m. 115 volts, 60 Hz 75’ [22,9 m], 14/3, built in cord wrap. Dual levers with safety lock. ∅20” [50,8 cm] flexible disc Four ∅5” [∅12,7 cm], 1.
HANDLE INSTALLATION HANDLE ASSEMBLY 2 3 1 HANDLE MOUNT BRACKET DECK ASSEMBLY The machine is shipped with handle unassembled. Follow these steps for installation: 1. Remove handle and deck assembly from carton. 2. Remove bolt (item 3), washers (item 2), and nut (item 1) from deck assembly. 3. Install Handle Assembly as shown. 4. Slide Bolt (item 3) thru, washers (item 2), Handle Mount Brackets and Handle Assembly as shown.
OPERATION CONTROLS 6. To stop the machine, release the switch levers. 1. Safety Lock – Prevents unintended operation of the machine. 7. Do not let machine rest on pad. When finished with the machine, return handle to the storage position. 2. Switch Levers – Turns machine on/off. NOTE: The machine is equipped with a circuit breaker to protect the motor in the event an overload condition occurs. The circuit breaker is located on the side of the motor. Push the reset button to restart the machine.
MACHINE TROUBLESHOOTING PROBLEM Machine will not run CAUSE Tripped circuit breaker SOLUTION Reset Circuit breaker tripped in building.
WIRING DIAGRAM / SERVICE SCHEDULE SERVICE SCHEDULE MAINTENANCE Check pad wear to prevent buildup of chemicals Check pad driver system for damage Check handles, switches, and knobs for damage Store with pad off the floor Check all bearings for noise Check skirt/bumpers for damage and replace as necessary Check overall performance of machine 4-2 LB2000 980088 11/15/03 DAILY * * * * MONTHLY * * *
THIS PAGE LEFT BLANK INTENTIONALLY LB2000 980088 03/08/03 4-3
DECK GROUP 1 2 7 3 5 4 6 8 9 10 12 11 13 16 5-1 15 14 LB2000 980088 03/08/03
DECK GROUP REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 140449 27918 140441 67463 70738 29244BLU 500767 140423 87211 70691 57220 27871 05156 87203 87054 70262 4 1 1 1 2 1 1 1 2 2 2 2 2 4 2 2 DESCRIPTION SERIAL NO. FROM NOTES: BUMPER, RUBBER COVER, FILTER BAG BAG, DUST (PACKAGE OF 10 BAGS) RETAINER, CORD SCR, M5 X .
HANDLE GROUP 17 1 16 2 3 4 5 6 12 10 11 13 7 9 14 8 15 5-3 LB2000 980088 03/08/03
HANDLE GROUP REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 70686 51326 73990 140428 36196 51327 57274 500194 41363 70689 78473 23209 14407 730012 730021 41366 70687 2 1 2 1 2 2 4 1 1 2 1 1 1 1 1 1 2 DESCRIPTION SERIAL NO. FROM NOTES: SCR, M6 X 45 SHCS BLK LOCK, SAFETY HANDLE SPRING, EXT. .5OD X 3.5L BAR, HANDLE GRIP, POLISHER HANDLE LEVER, SWITCH NUT, M6 X 1 LABEL, WARNING HOUSING, POLISHER HANDLE FRONT SCR, M4.
LOWER HANDLE GROUP 3 4 2 5 1 6 7 9 11 21 20 8 12 16 8 13 24 23 8 22 10 21 19 18 20 8 5-5 LB2000 980088 03/08/03 17 15 14
LOWER HANDLE GROUP REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 70738 20005 67468 66340 140421 67469 87234 87203 730052 500542 51358 89206 730055 140420 730054 57119 87171 70069 140419 70262 87054 05157 70733 730053 1 1 2 1 1 2 2 8 1 1 1 2 1 1 1 1 2 1 2 1 2 1 4 1 DESCRIPTION SCR, M5 X .
MOTOR GROUP 1 2 3 5-7 LB2000 980088 03/08/03
MOTOR GROUP REF PART NO. QTY 1 2 3 70702 27884 53256 3 1 1 SERIAL NO. FROM DESCRIPTION SCR, M5 X .8 X15MM BLK COVER, MOTOR MOTOR, 115VOLT 1.5HP 2000RPM NOTES: INCLUDES ITEM 1 & 2 MOTOR COMPONENTS (NOT SHOWN) PART NO. QTY 140401 67488 14404 34378 34379 09134 1 1 1 1 1 2 SERIAL NO.
PAD/DRIVER GROUP 10 1 2 3 11 2 12 9 4 8 7 5 6 5-9 LB2000 980088 03/08/03
PAD/DRIVER GROUP REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 87163 70507 87086 64108 87102 70244 70720 51353 730065 48082 70736 730074 4 8 4 1 1 1 3 1 1 1 3 1 DESCRIPTION WASHER, 3/8 SPLIT LOCK PLTD SCR, 3/8-16 X 3/4 HHCS PLT WASHER, M10 X 30 PLTD PAD DRIVER, 20 INCH BURNISHER WASHER, 5/46 ID X 1 1/4 OD SCR, 5/16-24 X 1/2 HHMS SS SCR, #10 X 3/8 PPHST TYPE B LOCK, PAD DRIVER BLUE SHROUD, ASM.
WIRING GROUP PRIOR TO SN* 1 2 12 7 5 11 10 9 8 9 8 6 5-11 LB2000 980088 11/15/03 3 4
WIRING GROUP REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 70801 87057 73993 72123 73989 23154 57069 87208 70689 23207 20005 140674 2 2 1 2 1 1 1 2 2 1 1 1 DESCRIPTION SCR, M3.5 X 40 PHTF TYPE B WASHER, M4 SHAKEPROOF SPRING, COMP, .48OD X .875L SWITCH, 25A SPST 125-250V SNAP SPACER, SWITCH POLISHER CORD SET, 14/3 STO X 75' YLW NUT, ORG WIRE (2-5 18G/2-14G) WASHER, M5 SHAKEPROOF PLTD SCR, M4.
SUGGESTED SPARE PARTS PART NO. 73990 73993 72123 140401 67488 14404 34378 34379 09135 51353 140441 140420 730074 5-13 DESCRIPTION SERIAL NO. FROM SPRING, EXT .5 OD X 3.5 L SPRING, COMP .48 OD X .
WINDSOR INDUSTRIES New Machine Warranty Limited Warranty Windsor Industries, Inc. warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty.
WINDSOR INDUSTRIES New Machine Warranty 90 Day Warranty Extension Available Upon receipt of the Machine Registration Card, Windsor will extend by 90 days, from the date of purchase, all items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items. This Warranty Shall Not Apply To: 1.
