LIGHTNING BATTERY POWERED HIGH SPEED BURNISHER Operating Instructions (ENG) Bedienungsanleitung (GER) MODEL: L20 10027100 L20T 10027110 Read these instructions before operating the machine. Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen 86038450 - AV 10/20/08 PRV NO.
MACHINE DATA LOG MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ Copyright 1995 Windsor Industries, Printed in USA YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: _________________________
TABLE OF CONTENTS Machine Data Log. ...............................................2 Table of Contents.................................................3 HOW TO USE THIS MANUAL How to use this Manual........................................1-1 SAFETY Important Safety Instructions ...............................2-1 Hazard Intensity Level..........................................2-2 GROUP PARTS LIST Chassis/Drive Assembly Group. ..........................5-1 Deck Lift Mechanism. ...............................
HOW TO USE THIS MANUAL The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: This manual contains the following sections: - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST - The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. - Parts may be ordered from authorized dealers.
IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
COMPONENTS/CONTROLS 13 12 1. Hour Meter. Records machine use time. 2. Battery Condition Light. Indicates the charge condition of batteries. 3. Main Power Switch. Turns On and Off the machine. 4. Pad Pressure Meter. “Green Area” indicates correct pad pressure range. 5. Burnishing Head Switch. Raises and lowers burnishing head. 6. 3 Amp Circuit Breaker. Thermal circuit breaker protects lift mechanism. Press to reset. 7. Main Handle. 8. Handle Adjustment Lever. 9. Breaker.
MACHINE OPERATION PRE-RUN MACHINE INSPECTION 1. Disconnect the battery charger. (See battery charging procedure). 2. Close the cover. 3. To raise the deck: Turn on the main power switch and press the burnishing head switch. 4. Turn or install a new burnishing pad as needed. NOTE: Pad lock has left hand threads. To loosen turn clockwise. FILTER BAG The filter bag is accessed under the cover. DUST CONTROL SKIRT Replace skirt (86007290 – PRV NO.
BATTERY INFORMATION CHARGE BATTERIES IN A WELL-VENTILATED AREA WITH DECK DOWN AND COVER OPEN. 1. Use a 36 volt, 20 amp maximum output, D.C. charger that turns itself off, when batteries are fully charged. The charger must have a connector that matches the machine battery connection. 2. Read the instructions and warnings provided by the battery charger manufacturer. 3. Set the charger in a well-ventilated area on a level surface. Make sure cords will easily reach outlets on both machine and wall. 4.
MAINTENANCE WEEKLY MAINTENANCE 1. Use a hydrometer to check the condition of each battery cell. 2. Check battery cable clamps. Ensure clamps are tight on battery terminals. 3. Clean tops of batteries with a wet cloth and a solution of water and baking soda. Wipe battery tops dry after cleaning. 4. Check pad lock for looseness or damage. 5. Check filter and filter seals. Airflow should be unobstructed through filter. 6. Ensure that the pivot points and casters are properly lubricated. 7.
LUBRICATION & SERVICE SCHEDULE The following symbols found throughout the manual indicate items requiring lubrication: APPLY GREASE USE SPRAY LUBRICANT ANTISEIZE USE ANTI-SEIZE WHEN REPAIRING PERMANENT (RED) THREAD LOCK TIGHT AXLE GREASING: 1-2 STROKES OF MOBILTEMP©78 OR COMPATIBLE CLAY-BASED OR CALCIUMBASED GREASE. NOTES: CAUTION: Do not use pressure washers to clean sealed gear boxes or bearings.
MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION No power to machine Poor Cable Connection Faulty Main Power Switch Pad motor won’t run Circuit breaker has tripped Actuator Safety Switch Faulty Relay Deck lift mechanism not working Circuit breaker has tripped Deck switch not working Deck actuator not working Handle switch not working Drive Controls Circuit breaker has tripped. Bad switch (es). Loose connection. Faulty potentiometer. Faulty drive control board.
TROUBLESHOOTING. PROBLEM Drive controls cont. CAUSE SOLUTION Faulty motor. Loose Connection. Machine will not propel Bad Relay. Faulty Resistor. Squeeze the control lever and test the voltage at U (wire #27 & 28). When the output voltage varies with the control lever but the motor does not respond and all the tests above have been done, replace the motor. With main power on, test voltage at terminal 30 (X) on Relay should be 34 to 38 VDC. With switch on, check voltage to wire side of resistor (Y).
