Operating Instructions (ENG) MODELS: CE26 10061670 CEC26 10061680 CEO26 10061780 CECO26 10061790 Read these instructions before using the machine.
Machine Data Log/Overview Overview The Chariot® iExtract® 26 Duo is a battery powered, self-propelled Carpet Extractor intended for commercial use. The machine is a dual mode; interim and deep extraction carpet machine. Interim mode applies solution at a low flow rate agitated by the counter-rotating brushes with no solution recovery. Deep extraction applies solution at a high flow rate agitated by counter-rotating brushes and recovered by the dual vacuum shoes.
Table of Contents Machine Data Log/Overview. . . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4 Safety IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5 HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 7 Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . 9 Operations Technical Specifications . . . . . . . . . . . . . . . . . . . . .
How To Use This Manual This manual contains the following sections: • • • • How to Use This Manual Safety Operations Maintenance The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Safety MESURES DE SÉCURITÉ IMPORTANTES Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de sécurité de base, comme suit: PRENEZ NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE. Pour réduire les risques d'incendie, de chocs électriques, ou de blessures: N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie. N'utiliser cette machine que comme décrit dans le présent manuel.
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions: DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante: AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.
Safety Safety Label Locations These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine.
Operations Technical Specifications ITEM Nominal power Rated Voltage Rated Amperage Batteries Battery Compartment Dimensions Brush Motor Vacuum Motors Maximum flow rate of vacuum motors Maximum suction of vacuum motors Propelling Motor DIMENSION/CAPACITY 1944 W 36 Volts DC 54 amps 3 X12 Volt 205-234 AH @ 20 hr. rate 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) .5 HP (373W) 2 X .75 HP (560W) 78.0 cfm (36.8 liters per second) 71.8 inches of water (17.8 kPa) .
Operations ITEM Height Length Width Width of scrub path MEASURE 50.0 inches (1270 mm) 56.1 inches (1425 mm) 29.5 inches (749 mm) 26 inches (660mm) This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Operations How This Machine Works The Chariot® iExtract® 26 is a battery powered, selfpropelled Carpet Extractor intended for commercial use. The machine is a dual mode; interim and deep extraction carpet machine. Interim mode applies solution at a low flow rate agitated by the counterrotating brushes with no solution recovery. Deep extraction applies solution at a high flow rate agitated by counter-rotating brushes and recovered by the dual vacuum shoes.
Operations 2 11 7 1 3 6 5 10 4 8 9 12 Components 1. Control Panel - Drive 7. Recovery Sight Dome 2. Control Panel - Scrub 8. Solution Drain Hose 3. Console 9. Brush Deck 4. Pedal Platform 10. Solution Supply 5. Rear Cover 11. Recovery Lid 6. Tank 12.
Operations 9 5 8 2 3 7 1 6 4 14 86372820 Chariot 3 iExtract 26 Duo
Operations Drive Controls 1. Key Switch 2. Emergency Stop/Brake Switch 3. Directional Control / Drive Reset Switch 4. Throttle Pedal 5. Horn Button 6. Steering Wheel 7. Speed Control 8. Battery Discharge Indicator 9. Hour Meter 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise.
Operations 4. THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal. 5. HORN BUTTON The horn is activated by pressing the horn button. 6. STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction. 7.
Operations 8. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries. When the machine is left overnight with less than a full charge, the display may initially indicate a full charge.
Operations Scrub Controls 2 1 1. Function Mode Dial The first two positions are for transport only. See drive controls section. A1-Interim Mode-Slow This mode is used for interim cleaning. In this mode the machine will propel at slow speed. The brush deck will automatically lower to contact the floor. The water will flow at a low rate set by the controller. Water will automatically shut off in neutral and resume as machine propels forward.
Operations B2-Deep Extraction-Fast This mode is used for deep carpet extraction. In this mode the machine will propel at fast speed. The brush deck will automatically lower to contact the floor. The vacuum shoes will automatically lower to the floor and the vacuum motors will turn on. The water will flow at a high rate. Water will automatically shut off in neutral and resume as machine propels forward.
Operations Machine Operation Filling Solution Tank Pre-Run Machine Inspection Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: Perform Pre-run Machine Check before operating machine . See Service Schedule in Maintenance Section. Starting Machine FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly. 1.
Operations Normal Scrubbing Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising or lowering scrub deck/squeegee. In order to achieve the best possible results, the area which is to be cleaned should be swept before scrubbing. Large debris, strings and wire must be removed to prevent being caught in brushes or vacuum shoe.
Operations To Begin Scrubbing To Stop Scrubbing When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. 1. Rotate the function knob to either transport position. The brush motor will stop and the scrub deck will rise to the park position. After 10 seconds the vacuum shoe will raise, and 10 seconds later the vacuum motor will turn off. This delay is to clear the vacuum hose of recovered solution. 2.
Operations Solution Tank 1. Remove the recovery tank lid. Recovery Tank Lid 2. Pull the solution drain hose from its mounting pocket. Unscrew the cap, then lower hose in direction of drain. 3. Remove the solution tank cap. 4. Flush the solution tank out with clean water and run several gallons of clean water through systems. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur. 5. If machine is to be stored, leave solution cap off. NOTE: Never allow solution to remain in tank.
Operations Vacuum Shoes 2 1 3 1. Vacuum Shoe Release The latch holds the vacuum shoe in place. 2. Vacuum Hoses and Y-Tube Vacuum shoe hose and y-tube carry the recovered solution to the recovery tank. 3. Vacuum Shoes Contact the carpet to recover solution. Vacuum Shoes The dual offset vacuum shoes are designed to remove soiled solution from the carpet. The plastic vacuum shoe glides minimize damage to the carpet.
Operations To Operate Off-Aisle Cleaning Option 1. Turn Function Mode Dial to selection B2 to lower vacuum shoes. 5. Connect Off-Aisle Tool vacuum hose and Solution hose. 6. Turn key to “on”. 7. Turn Function Mode Dial to selection-C. 2. Turn key to off when vacuum shoes touch the floor. 3. Disconnect water supply from deck and connect to off-aisle pump. 4. Disconnect both vacuum hoses from vacuum shoes and connect to off-aisle vacuum port connections. 8.
Notes 26 86372820 Chariot 3 iExtract 26 Duo
Maintenance Service Schedule MAINTENANCE Check water level of batteries after charging; add distilled water if necessary. (Wet cell only) Check that recovery lid seals tightly. Visually check for damaged or worn wheels. Check brushes for proper installation. Check vacuum hose connections. Check that vacuum shoes are securely attached. Check for securely attached drain hoses, plug and cap. Check pedal, brake and steering for proper operation. Clean out recovery tank and debris bin.
Maintenance Batteries 1 2 3 4 5 7 6 1. Rear Cover Latch 2. Rear Cover 3. Battery Connector-Machine 4. Battery Connector-Battery 5. Batteries 6. Battery Tray Liner 7.
Maintenance Batteries (Wet Cell Only) The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.
Maintenance Checking Battery Specific Gravity Charging Batteries Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Lors de l'entretien de la machine, évitez tout contact avec l'acide de batterie. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. Les batteries émettent du gaz hydrogène. Une explosion ou un incendie peut en résulter.
Maintenance Use a 36 volt, 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged. 1. Stop the machine in a clean, well ventilated area next to the charger. 2. Turn “OFF” machine. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 3. Open rear cover, unplug batteries from machine, unlatch battery tray and pull out to expose batteries. Batteries emit hydrogen gas. Explosion or fire can result.
Maintenance Changing Batteries Stop the machine in a clean area next to the charger. Turn off machine. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key. 1. Remove the rear cover. 2. Disconnect battery pack from machine. 3. Unlatch battery tray from machine and pull out to expose batteries. 4. Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries. 5.
Maintenance Onboard Charger (Optional) DIP DIP DIP DIP DIP DIP DIP DIP 2 3 4 5 6 7 8 1 Circuit breaker must be off before unplugging batteries. Le disjoncteur doit être éteint avant de débrancher les batteries LEAD ACID OFF ON ON ON OFF ON ON OFF DISCOVER AGM ON OFF OFF OFF OFF ON ON OFF 4. Replace charger label and lower charger back into console. Tighten four screws to secure mounting bracket to console. Battery Charger Programming For machines equipped with optional on-board charger.
Maintenance 3 WITH PUMP OFF-AISLE OPTION 3 WITHOUT PUMP OFF-AISLE OPTION Vacuum Shoes 1. Vacuum Shoes 2. Vacuum Shoe Release 3.
Maintenance Vacuum Shoes The dual offset vacuum shoes are designed to extract soiled solution from the carpet. The plastic vacuum shoe glides minimize damage to carpet and flooring. Vacuum Shoe Lift Actuator Removal/ Replacement FOR SAFETY: Before leaving or servicing machine, stop on a level surface and turn off the machine. Maintenance The vacuum shoes should be removed and cleaned daily to ensure maximum solution recovery. Vacuum Shoe Removal and Cleaning 1.
Maintenance 1 2 4 Brush Deck 1. Brush Deck 2. Brush Release Clips 3. Brush Motor 4.
Maintenance Brush Deck The dual counter-rotating cylindrical brushes are designed to scrub and groom the carpet. Maintenance Scrub brushes should be inspected and cleaned daily. Scrub brushes should be exchanged front to back every 50 hours to ensure even wear. Scrub brushes should be replaced as a set when bristle length wears to the height of yellow PerformAlertTm bristles. Scrub Brush Removal The scrub brushes are removed from the right side of the machine. 1.
Maintenance Brush Deck Motor 1. Lower deck 2. Turn off machine Remove Brush Deck 3. Remove both halves of bumper 1. Remove both halves of bumper 4. Unplug actuator 2. Raise brush deck 5. Remove cotter pin and clevis pin at deck end of actuator 3. Disconnect springs from deck lift arms 4. Lower brush deck 6. Remove screw & lock washer at front end of actuator (it may be necessary to swing actuator end up to underside of machine frame to gain access to screw) 5. Turn off machine 6.
Maintenance Do not use a pressure washer to clean around the brush motors. Use tap pressure only. Brush Motor Carbon Brush Replacement 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts. 2. Remove end cap from motor. NOTE: NOTE: Motors contain two wave washers in cap. Do not lose these. 3. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to ensure free movement. 4. Retract spring and install new brush.
Maintenance 2 4 6 5 VIEW A SEE VIEW A 1 3 Solution 1. Strainer 2. Solution Cap 3. Solenoid Valve 4. Manifold Quick Release 5. Manifold 6.
Maintenance Solution Strainer Located in bottom of tank. Protects system from debris. Solenoid Valve The solenoid valve is mounted on the back of the scrub deck, on left side. The solenoid valve opens and closes to meter the correct amount of solution to the scrub deck. The solenoid valve shuts off solution flow to scrub deck whenever scrubbing stops. To repair or replace solenoid valve: 1. Remove 1 screw to remove sheet metal cover. 2. Disconnect 2 electrical connectors. 3.
Maintenance 1 3 2 Vacuum 1. Recovery Tank Float Shut-off 2. Vacuum Motors 3.
Maintenance Recovery Tank Float Shut-off When water is no longer being vacuumed from the floor and the vacuum fan is operating, the ball float has engaged. The vacuum motor will not vacuum water with recovery tank full. The recovery tank must be drained. Vacuum Motor Carbon Brushes End Cap 1. The float shut-off screen can be cleaned in or out of the machine. Carbon Brushes 2. To clean the float shut-off while it is inside the machine wipe material off screen then rinse.
Maintenance 1 2 Drive Motor 1. Drive Motor 2.
Maintenance Electric Parking Brake Engagement Drive Motor Carbon Brush Replacement FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Do not use a pressure washer to clean around the motors. Use tap pressure only. Electric Brake Engagement This machine is equipped with an electric parking brake. The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged.
Maintenance Transporting Preparation for Loading/Unloading Trailer Scrub head must be in the up position before loading. Pushing Machine The machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machine may be pushed by hand from the rear.
Maintenance Circuit Protection 1 Circuit Breakers 1. MAIN CIRCUIT BREAKER Interrupts the flow of power from batteries in the event of an electrical overload. When the circuit breaker is tripped, it can be reset by pressing the toggle switch. If the circuit breaker continues to trip, the cause of the electrical overload must be corrected.
Maintenance Troubleshooting PROBLEM No power to machine Little or no propel CAUSE Battery disconnected Emergency shut-off activated Battery cables corroded Faulty key switch On board charger plugged in Main circuit breaker tripped Low battery charge Machine turned on with pedal not in neutral position Tripped circuit breaker Wheels spin Controller overheated Faulty drive reset circuit or switch Faulty platform circuit or switch Faulty speed control circuit or switch Check wires & connections Faulty fo
Maintenance PROBLEM Vacuum motor does not run, or runs slowly Vacuum shoes will not go up/ down Poor scrubbing performance Little or no solution flow to the floor Brush motors do not run, or run slowly CAUSE SOLUTION Faulty vacuum circuit or switch Check wires connections and motor Worn vacuum motor brushes Replace brushes, check commutator Faulty circuit or actuator Check wires, connectors and actuator Debris caught in scrub brushes Worn brushes Low battery charge Remove debris Replace brushes
Maintenance Controller Fault Codes ERROR CODE DELUXE PROBLEM SOLUTION LOW BATTERY VOLTAGE THE BATTERY NEEDS CHARGING OR THERE IS A BAD CONNECTION TO THE BATTERY TRACTION MOTOR DISCONNECTED THE TRACTION MOTOR HAS A BAD CONNECTION, CHECK CONNECTIONS TO MOTOR TRACTION MOTOR CIRCUIT SHORT THE TRACTION MOTOR HAS A SHORT CIRCUIT TO THE BATTERY AUX FAULT or ACTUATOR (DECK or SQUE) CHECK AUX OUTPUT DEVICES, CHECK ALL ASSOCIATED WIRING TO AUX DEVICES OVERCURRENT 50 VACUUM MOTOR TRIP THE VACUUM MOTOR H
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