iVacuum™ Operating instructions (ENG) MODELS: CV28 10125260 CVX28 10125190 CVXCD28 10125510 CVE28 10125160 CVXE28 10125180 Read these instructions before using the machine.
Machine Data/Overview OVERVIEW The Chariot® iVacuum™ is a battery powered, stand-on, wide area vacuum intended for commercial use. The Chariot® iVacuum™ brushes and vacuums debris from carpeted surfaces and stores in vacuum bags Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register you product go to : www.windsorind.com/WarrantyRegistration.
Table of Contents Machine Data/Overview . . . . . . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . 4 Safety IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . 5 Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . . 6 Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . . 7 Operations Techincal Specifications . . . . . . . . . . . . . . . . . . . . . .
How to Use This Manual This manual contains the following sections: • • • • • The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST result in product or personal injury, or severe injury resulting in death. The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
Safety Safety Label Location These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 86244310 PRV NO. 500956 CAUTION LABEL 86252520 PRV NO. 80885 BATTERY CAUTION 86243830 (2) PRV NO.
Operations Techincal Specifications ITEM DIMENSION/CAPACITY Nominal Power (Basic) 1548 W Nominal Power (Deluxe) 1692 W Rated Voltage 36 Volts DC Rated Amperage (Basic) 43 amps Rated Amperage (Deluxe) 47 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) Propelling Motor .75 HP (560 W) Brush Motor .75 HP (560 W) Bag Capacity 2150 in³ (35 L) Brushes Two 28 in. (71 cm) by 4 in.
Operations ITEM MEASURE Height 50.6 inches (1285 mm) Length 52.5 inches (1330 mm) Width without deck 26.5 inches (670 mm) Width of deck 32.5 inches (826 mm) Width with side broom (Deluxe only) 36.5 inches (927 mm) LENGTH WIDTH HEIGHT SPECIAL NOTES: The sound pressure level at the operator's ear was measured to be 73 dBA (Basic) and 69 dBA (Deluxe). This was a nearfield, broad-band measurement taken on a carpeted floor. This appliance contains no possible source of impact noise.
Operations How This machine Works The Chariot® iVacuum™ is a battery powered, selfpropelled, carpet vacuum intended for commercial use. The appliance vacuums debris and dirt from the carpet and collects it in a disposable bag. The machine's primary systems are the brush system, vacuum system, and operator control system. The function of the brush system is to brush the carpet. The brush system consists of two cylindrical type brushes, motor, brush deck, and controls.
Operations 9 3 1 7 12 4 5 6 8 11 10 13 2 Components 8. Deck Lift 1. Bag Access Lid 9. Paper Bag 2. Brush Deck 10. Pedal Platform 3. Cloth Bag 11. Rear Cover 4. Control Panel-Drive 12. Cover 5. Control Panel-Vacuum 13. Side Broom (Deluxe Only) 6. Control Housing 7.
Operations Drive Controls 10 2 8 6 3 7 11 1 9 5 12 4 86037810 Chariot iVacuum
Operations 1. Key Switch 7. Drive Reset Button 2. Emergency Stop/Brake Switch 8. Horn Button 3. Directional Control Switch 9. Steering Wheel 4. Throttle Pedal 10. Battery Discharge Indicator 5. Operator Presence Pedal-Prior to Serial Number (17*) 11. Hour Meter 6. Speed Control Switch 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. 2.
Operations 5. OPERATOR PRESENCE PEDAL - Prior to Serial Number (17*) This safety feature is designed to ensure that the operator has their left foot on pedal platform whenever machine is moving. The operator must have left foot on Operator Presence Pedal for machine to move. 6. SPEED CONTROL SWITCH Controls the maximum speed of the machine. Speed 1 is intended for vacuuming. Speed 2 is recommended for transport only, not vacuuming. To increase speed, press the top of the switch.
Operations 10. BATTERY DISCHARGE INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries. Bars flashing near left side also indicate that machine has been left unattended with key on for more that 15 minutes. Turn key off then on to reset.
Operations Brush Lift Lever Deck Controls Brush Lift Lever Raises and lowers the brush deck and turns the vacuum motor on and off. To lower brush deck and start vacuum motor and brushes, lift the lever from its raised position. To raise brush deck and stop vacuum motor and brushes, lift the lever from its lowered position. Side brush on deluxe model only. Deluxe Model The brush lift lever also raises and lowers the side broom.
Operations Pre-run Machine Inspection Emergency Stop Procedures Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. 1. Release the throttle pedal by lifting right foot. NOTE: See maintenance section for pre-run machine inspection checklist items. STARTING MACHINE 2. Turn machine power off with key switch by turning key switch counterclockwise. 3.
Operations Normal Vacuuming To Begin Vacuuming Plan the vacuuming pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning or stopping. In order to achieve the best possible results, the area which is to be cleaned should be picked up before vacuuming. Large debris, strings and wire must be removed to prevent being caught in brushes.
Operations To Stop Vacuuming 6. Remove cloth bag lip from nozzle. 1. Raise the brush deck, which turns off brushes and vacuum. 7. Remove cloth band and paper bag together from vacuum box. 2. Allow the throttle pedal to return to neutral. 8. Remove paper bag from cloth bag and dispose of properly. 3. Turn machine power off. FOR SAFETY: Before leaving or servicing machine: stop on level surface, turn off machine and remove key. FOR SAFETY: When using machine, go slow on inclines.
Maintenance Service Schedule MAINTENANCE Check water level of batteries after charging; add distilled water if necessary Check that the vacuum box lid seal tightly Visually check for damaged or worn tires. Check vacuum hose connections. Check hoses for debris buildup. Check pedal(s), brake and steering for proper operation Check vacuum bag fullness and change if necessary. Clean brushes and check wear. Charge batteries. Clean off top of batteries. Check battery cells with hydrometer.
Maintenance 1 2 3 4 6 5 Batteries 4. Batteries 1. Rear Cover Retainer Knob 5. Battery Tray 2. Rear Cover 6. Battery Tray Latch 3.
Maintenance Batteries (Wet Cell Only) The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. When servicing machine, avoid contact with battery acid. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge.
Maintenance Checking Battery Specific Gravity Charging Batteries Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. Wear eye protection and protective clothing when working with batteries.
Maintenance 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. SAFTEY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result. 7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging.
Maintenance 5 1 3 2 4 Brush Deck 1. Brush Deck Lift Cable 4. Side Broom (Deluxe) 2. Brush Door 5. Side Broom Lift Cable (Deluxe) 3.
Maintenance Brush Deck Brush Installation The dual cylindrical head is designed to agitate the carpet while vacuuming. The first scrubbing brush turns in a clockwise rotation when viewed from the right of operator's side of machine. The first brush scrubs dirt and debris between the brushes. The second brush, turns in a counter clockwise rotation, picks up debris and throws it into the nozzle. The front and rear brush are opposite in brush pattern and must be installed in the correct orientation.
Maintenance Brush Deck Adjustment Leveling the Brush Head Brush deck adjustment consists of one adjustment to make the pattern of equal width between front and rear brushes. Unequal patterns are caused by the deck not being parallel to the floor. Proper adjustment is obtained when the contact patterns of the brushes on the floor show two rectangles the width of the brushes. The rectangles should be parallel to each other.
Maintenance Do not use a pressure washer to clean around the brush motors. Use tap pressure only. To Replace Brush Motor 1. With the scrub deck in the lowered position, disconnect brush motor wiring connector from harness. 2. Remove deck covers. 3. Remove motor mounting bolts from motor base plate. 4. Remove motor from deck assembly. 5. Remove coupler from end of shaft. 6. Reverse to reassemble. Brush Motor Carbon Brush Replacement 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts.
Maintenance CIRCUIT BREAKERS Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. 30 Amp. Protects the brush motor. 30 Amp. Protects the propel motor. 3 Amp. Protects the machine controls. 3 Amp. Protects the side broom. 30 Amp. Protects the vacuum motor.
Maintenance To Remove Vacuum Motor Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries. 1. Remove rear cover. 2. Remove two screws from top of control panel and four screws from side of control panel housing. 3. Slide control housing back from tank to expose main cover bolts. 1. Remove rear cover from machine. 4.
Maintenance 2 1 3 Drive Motor & Brake 1. Drive motor 2. Parking brake 3.
Maintenance Electric Parking Brake Engagement To disengage brake: SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Electric Brake Engagement This machine is equipped with an electric parking brake. The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged. The brake has a mechanical over-ride that can be engaged so machine can be pushed or towed (slowly).
Maintenance Drive Motor Carbon Brush Replacement Do not use a pressure washer to clean around the motors. Use tap pressure only. SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machine. 2. Disconnect the electrical connection to the traction motor. 7. Install new brush and reinstall connecting screw and lead. 8. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.
Maintenance Pushing Machine Preparation for Loading/Unloading Trailer The machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machine may be pushed by hand from the rear. Before loading or unloading machine from trailer, brush head must be in the up position before loading. NOTE: To avoid damage caused by regenerative voltage, disconnect traction motor before towing or pushing machine.
Maintenance Troubleshooting PROBLEM No power to machine Little or no propel CAUSE Battery disconnected Emergency shut-off activated Faulty key switch Low battery charge Machine turned on with pedal not in neutral position Tripped circuit breaker Controller overheated Faulty drive reset circuit or switch Faulty operator presence pedal circuit or switch-Prior to Serial Number (17*) Faulty platform circuit or switch Brake over-ride engaged Faulty brake circuit or over-ride switch Faulty speed control circui
Maintenance Propel Circuit Board Troubleshooting Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical During normal operation, with no faults present, the status LED is steadily on. If the controller detects a fault, the status LED provides two types of information. First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the severity of the fault. Slow-flash faults are self-clearing; as soon as the fault is corrected, the vehicle will operate normally. Fast-flash faults (".
Maintenance LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE 1. Misadjusted throttle. 3,1 PROC/WIRING FAULT HPD fault present for >10 sec. 3,2 BRAKE ON FAULT brake On fault 2. Broken throttle pot or throttle mechanism. 1. Electromagnetic brake driver shorted. 2. Electromagnetic brake coil open. 1. Low battery voltage. 3,3 PRECHARGE FAULT precharge fault 3,4 BRAKE OFF FAULT brake Off fault 3,5 HPD HPD (High Pedal Disable) fault 4,1 CURRENT SENSE FAULT current sense fault 2.
Notes: 38 86037810 Chariot iVacuum
