CARPET EXTRACTOR Operating Instructions (ENG) Bedienungsanleitung (GER) MODEL: CDT7IHB 10080240 IPX4 Read instructions before operating the machine Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen 8.603-684.0 – R 07/14/14 PRV NO.
MACHINE DATA LOG/OVERVIEW Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: www.windsorind.com/WarrantyRegistration.
TABLE OF CONTENTS Machine Data Log/Overview.........................1 Table of Contents..........................................2 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-2 Safety Label Location. ..................................2-3 GROUP PARTS LIST Frame Assembly......................................... 5-1 Brush Assembly..................
HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. ! WARNING: To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the CDT7IHB. If, at any time, the labels become illegible contact your Windsor representative for prompt replacement. WARNING DECAL 86242230 PRV NO.
TECHNICAL SPECIFICATIONS POWER TYPE GENERAL DIMENSIONS/WEIGHT ELECTRICAL: 230-240 V, 7 A, 50 HZ Vacuum shoe: 17” (43.18 cm) cast aluminum with spring loaded down pressure ELECTRIC VACUUM MOTOR: (1) –3 stage, 1.5 hp, 100 cfm (2.80 cubic meters/min.) Waterlift –120” (304 cm) WHEELS: (2) 10” dia. (25 cm) wheels by 2” BRUSH: (1) 15” (38.1 cm.) WEIGHT: 92lbs. (42kg) SOLUTION PUMP: 90 PSI, diaphragm style, internal bypass LENGTH: 41” (104 cm) SOLUTION CAPACITY: 7 gallons (26.5ltr) HEIGHT: 34” (86.
CONTROLS/COMPONENT LOCATIONS 3 5 4 1 1. Main Handle. Used to pull and maneuver machine. 2. Electrical Cord. 3. Pump Switch. Turns on pump and enables spray. 4. Brush/Spray switch. Turns on brush motor and activates electro-valve to dispense solution to floor through jets. Intermittent, off, and continuous settings. 5. Vacuum Motor Switch. Turns on vacuum motor 6. Brush Motor Circuit Breaker. 4 amp. Breaker protecting brush motor. 7. Vacuum Motor Circuit Breaker. 7 amp.
CONTROLS/COMPONENT LOCATIONS 1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools. 2. Vacuum Hose Door. Used to connect various auxiliary 1-1/2 inch cleaning tool vacuum hoses. 3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights. 4. Recovery Tank. Used to collect dirty cleaning solution. 5. Solution Tank. Used to hold cleaning solution. 6. Recovery Tank Dome. 7. Vacuum Shoe. 8. Brush Housing. 9.
CONTROLS/COMPONENT LOCATIONS 1. Solution Intake Cover. 2. Vacuum Intake Cover. 3. Float Shut-Off. 4. Clean-Out Opening. 5. Pour Spout. 6. Lift Handle.
FILLING OPERATIONS STEP 1 RECOVERY TANK Remove recovery tank SOLUTION TANK STEP 2 FILL LINE Add water 7 gal. (26.5 ltr.) 140°F (60°C) STEP 3 FILLING THE CADET NOTE: Use clean bucket of water to fill solution tank Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank. 7 – 14oz. (207ml – 414ml) Add cleaning chemical Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank.
OPERATIONS STEP 1 STEP 2 STEP 3 1/8in (3mm) CORRECT Remove literature from recovery tank. Fill solution tank (see filling operations, page 7). Plug cord into grounded outlet. Note: Be sure dome is seated on recovery tank, and float shut-off is installed correctly. Adjust brush to proper setting. Note: For good operation the brush must skim the carpet. If circuit breaker trips raise brush to prevent damage to motor or carpet.
OPERATIONS Tip machine back by main handle to move to starting point. STEP Lower machine to floor. STEP Select intermittent or continuous switch setting to turn on brush and start solution spray. The intermittent setting requires the operator to hold the switch in the “on” position with the thumb, and is typically used in small areas where short cleaning passes are made.
CLEANING PROCEDURE STEP 1 STEP 2 1ft. (30cm) Release intermittent setting or turn off continuous setting on brush/spray switch approximately 1 foot before ending cleaning pass. OFF STEP 1in. (25mm) 3 SOLUTION INTAKE COVER VACUUM INTAKE COVER Start at wall closest to power outlet. Pull straight back without pushing down on handle. STEP 4 Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass.
CLEANING PROCEDURE Use right side of machine for cleaning against walls. STEP After cleaning, turn off all controls, return brush to storage position and carefully unplug machine. STEP 5 6 OFF OFF OFF To speed drying, use a Windblower™ fan. STEP Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use.
ACCESSORY TOOL USAGE STEP 1 Use only one of the following acceptable accessory tools. 86000000 – PRV NO. DDH 86041180 – PRV NO. ESW 86000050 – PRV NO. SPW 86000020 – PRV NO. HT Pull back collar and insert over STEP 2 PUMP VACUUM ON STEP 3 ON Lift door on front of vacuum shoe and insert 1 ½ inch hose cuff into hole. Turn on Pump and Vacuum Switch. Note: Be sure intermittent/continuous switch is in center (off) position and brush is in storage position.
MAINTENANCE PERIODIC MAINTENANCE DAILY / REGULAR MAINTENANCE Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry. Before making any adjustments or repairs to the machine, disconnect the power cord from electrical source.
MAINTENANCE ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. ! WARNING: VACUUM MOTOR REPLACEMENT Vac Motor Carbon Brushes Replacement (Ametek) End Cap Carbon Brushes 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Locate the vacuum motor wires and disconnect at the connector. Close the solution tank. 5.
MAINTENANCE BELT REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank and brush. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release tension in belt. 5. Remove the (2) screws that fasten the vacuum shoe links (p/n 86227350 PRV NO. 05016) to the brush housing. 6.
MAINTENANCE ! WARNING: ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Remove solution hoses from fittings in pump. 5. Remove the (2) screws that fasten the pump to the frame. 6. Reverse process to install pump.
TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION 1. Is the cord plugged in. 1. Plug in cord. 2. Circuit breaker tripped in building. 2. Reset breaker 3. Faulty switch. 3. Call for service. 4. Faulty power cord or pigtail. 4. Call for service. Vacuum Motor Will Not 1. Vacuum circuit breaker tripped. 1. Reset breaker Run 2. Faulty main vacuum switch. 2. Call for service. 3. Loose wiring. 3. Call for service. 4. Faulty vac motor. 4. Call for service. Vacuum Motor Runs But 1.
WIRING DIAGRAM (86003650 PRV NO. 34362) (86268750 PRV NO.88567) (86268900 PRV NO. 88655) (86268350 PRV NO.88270) (86001240 PRV NO. 14020) (86268750 PRV NO.
FRAME ASSEMBLY 30 7 19 18 15 (SEE PG.
FRAME ASSEMBLY REF PART NO. PRV NO.
BRUSH ASSEMBLY 31 15 25 11 7 25 29 30 8 16 12 26 24 38 18 16 30 39 10 22 34 4 44 45 36 40 37 33 47 41 26 32 17 28 35 3 43 21 13 42 1 19 14 17 23 5-3 27 6 20 30 25 29 CDT7IHB 86036840 03/12/07
BRUSH ASSEMBLY REF PART NO. PRV NO.
PUMP ASSEMBLY 14 3 20 8 4 13 10 16 9 2 16 21 23 18 1 12 19 15 20 11 17 7 26 28 29 29 28 C (SEE SOLUTION TANK) 26 5-5 24 27 CDT7IHB 86036840 03/12/07 6 5
PUMP ASSEMBLY REF PART NO. PRV NO.
PUMP ASSEMBLY PRIOR TO SERIAL 1000153482 14 3 20 8 13 4 10 16 9 2 21 23 18 16 1 12 19 15 20 11 17 7 25 26 28 C (SEE SOLUTION TANK) 26 5-7 24 27 CDT7IHB 86036840 03/12/07 6 5
PUMP ASSEMBLY PRIOR TO SERIAL 1000153482 REF PART NO. PRV NO.
VACUUM SHOE ASSEMBLY 1 4 11 7 13 10 2 12 3 5 8 6 7 11 5-9 CDT7IHB 86036840 03/12/07
VACUUM SHOE ASSEMBLY REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 86227350 86234760 86005810 86006790 86275120 86006840 86008130 86010620 OPEN 86010630 86010700 86003780 86008120 05016 27674 57245 70351 70360 70390 73958 85039 87013 87074 35171 73955 4 1 4 2 4 4 8 1 4 8 1 2 DESCRIPTION SERIAL NO. FROM NOTES: ARM, VAC SHOE PARALLEL COVER, ACCESSORY PORT NUT, 1/4-20 HEX NYLOCK SS SCR, 10-32 X 3/8 HHTR W/STAR SCR, 1/4-20 X.75 PPHMS PHIL SCR, 1/4-20 X 1 FHCS PLTD SPACER, 3/8ODX.058WX.
CONTROL PANEL ASSEMBLY 12 11 16 8 2 7 1 4 18 17 3 6 14 9 21 10 19 13 15 5 D ( SEE SOLUTION TANK) 5-11 CDT7IHB 86036840 03/31/14 20
CONTROL PANEL ASSEMBLY REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 86001240 86230110 86002020 86002010 86261000 86005670 86005760 86064400 86006950 86006710 86007120 86007140 86256180 86010800 86004480 86242270 86010750 86005700 86006830 86002600 86245040 14020 14312 14949 14942 23671 57040 57116 61348 70532 70235 72126 72130 73195 87189 41353 500019 87100 57104 70386 23682 50279 1 1 1 2 1 2 2 1 9 2 1 2 1 9 REF 1 2 3 1 1 1 DESCRIPTION SERIAL NO.
SOLUTION TANK ASSEMBLY 6 29 3 18 32 30 7 24 33 25 13 13A 13B 10 16 23 D (SEE CONTROL PANEL) 17 7 (SEE FRAME) 15 12 18 A 21 22 20 11 8 9 19 28 2 27 1 B 5 26 (SEE FRAME) 5-13 4 C (SEE PUMP) 18 14 CDT7IHB 86036840 03/12/07
SOLUTION TANK ASSEMBLY REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 86233140 86233150 86003080 86003090 20041 20042 27809 27810 3 1 1 1 5 86235500 31081 1 6 7 8 9 10 11 12 13 86003790 86003920 86281880 86240090 86004340 86001590 86240980 86005420 35175 35231 39526 39527 39528 40049 41348 53791 2 2 1 1 REF 1 1 1 CLAMP, 2.
RECOVERY TANK ASSEMBLY 15 5 E 18 7 11 4 12 8 10 E 1 14 9 12 13 2 6 5-15 CDT7IHB 86036840 03/12/07
RECOVERY TANK ASSEMBLY REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 86002400 86233140 OPEN 86003110 86235280 86003630 86003910 86003930 86004200 86004510 86004500 86006600 86032770 86001370 86002870 OPEN OPEN 86003330 20064 20041 27816 28060 34351 35230 35232 39353 41391 41390 70114 75410 140408 27417 28061 1 1 2 1 1 1 2 1 1 1 6 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: CLAMP, 2.0" WORM GEAR X .312 CLAMP, 2.0" WORM GEAR COVER, REC.
SUGGESTED SPARE PARTS DESCRIPTION BRUSH, 15L X 3.38OD BELT, 180J6 MICRO-V BEARING, 1.125ODX.500IDX.375 JET BODY, MINI PROMAX BODY JET, MINI PROMAX 9503 PUMP ASM, 230V 100PSI W/CONN VALVE ASM, SOLENOID CLP FAMILY GASKET, ACCESSORY PORT BREAKER, 7A CIRCUIT BREAKER, 4A EURO CIRCUIT SWITCH, SPST 2-POSITION ROCKER SWITCH, DPDT 3-POSITION ROCKER VAC MOTOR ASM, 230V STRAINER, 3/8 IN. NPT 60 MESH BRUSH SET, 230V VAC AMETEK BRUSH SET, 230V VAC MTR WINDSOR FLOAT, SHUT-OFF DOME ASM, CLP FAM PART NO. PRV NO.
CDT7IHB 86036840 03/12/07 5-18
