Carpet Maintainer Operating instructions (ENG) MODELS: IM 10066360 IMIE17 10066550 IMX 10066400 IMXIE17 10066410 Read these instructions before using the machine.
Machine Data Log / Overview OVERVIEW The Carpet Maintainer is designed to maintain carpet using the Quick Dry Carpet Care System. The machine has two counter rotating brushes that scrub chemical into the carpet. The chemicals, iCapsol or Prochem ProCaps, encapsulates the dirt, allowing both to be vacuumed up once the chemical has dried. The brushes also raise the pile of the carpet.
Table of Contents Machine Data Log / Overview. . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to Use This Manual . . . . . . . . . . . . . . . . . . . . 4 Safety IMPORTANT SAFETY INSTRUCTIONS . . . . . . . Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . Grounding Instructions - . . . . . . . . . . . . . . . . . . . . Safety Label Locations . . . . . . . . . . . . . . . . . . . . . 5 6 7 8 Operations Technical Specifications . . .
How to Use This Manual This manual contains the following sections: • • • • • HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: • The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers.
Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Do not allow machine to be used as a toy.
Safety Hazard Intensity Level The following symbols are used throughout this guide as indicated in their descriptions: There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which could result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
Safety This Product Is For Commercial Use Only. Electrical In the USA, this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. Extension Cords If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
Safety Safety Label Locations The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them.
Operations Technical Specifications 120V ITEM Electrical Nominal Power Rated Amperage Brush Width Brush RPM Wheels Dimensions - Weight - Weight - Deluxe Dimensions - Height with handle Dimensions - Depth Power Cord Solution Tank Volume - Deluxe Pump Pressure - Deluxe Solution Flow - Deluxe Spray Jet Size - Deluxe DIMENSION/CAPACITY 120V 0.5 HP 7 Amps 17 - 16.5" (430 - 420 mm) 470 RPM 3 inches (75 mm) non-marking grey 48 lbs. (22 kg) 56 lbs. (25 kg) 45.5" (1.16 m) 16 inches (0.4 m) 40 feet (12.
Operations How The Machines Work The Carpet Maintainer is designed to maintain your carpet using the Quick Dry Carpet Care System. By using the Carpet Maintainer in conjunction with iCapsol or Prochem ProCaps chemical solution, you can perform a regular light cleaning and grooming of your carpet very quickly, and have the carpet dry and ready for traffic within 20 minutes. The handle movement flexibility allows the machine to clean under low furniture.
Operations Starting Machine Starting Machine - Deluxe NOTE: Perform pre-run machine check before operating machine. NOTE: Perform pre-run machine check before operating machine. FOR SAFETY: Before starting machine, make sure that all covers are in place and secured properly. FOR SAFETY: Before starting machine, make sure that all covers are in place and secured properly. 1. Connect the machine to a power supply. 1. Connect the machine to a power supply. 2. Release the handle lock. 2.
Operations Transporting A Sprayer Shut-Down And Storage This machine has the capability to mount a small pump-up sprayer. 1. Flush the spray jet and tank with hot water (Deluxe only) Transporting Chemical - Deluxe 2. After flushing, uncouple quick disconnect to prevent water from dripping out of front jet. This machine has the capability to mount chemical bottles or trigger sprayers to the back of the solution tank. 3. (a) Press red button to power off machine 120V only.
Operations Components 8 2 1A 1B 1A 1B 2 5 4 4 6 3 3 iCapsol Mini 1. A. Stop Switch (red-120V only) B. On/Off Switch (black-230 only) 7 iCapsol Mini Deluxe 5. Tank 6. Strainer 2. Start Switch (green) 7. Jet 3. Brushes 8. Spray Pump Switch 4.
Maintenance Brush Cleaning And Maintenance After each session of carpet cleaning, the brushes and the brush housing should be cleaned. Before cleaning or changing the brushes, always unplug the machine from the power supply. Brushes are removed without tools. After handle is in locked position, tilt the machine back and rest on handle. To release brush from spring clip pull spring clip away from brush end cap. Lift brush out of machine.
Maintenance 13. Unplug motor wires. Loosen end cap screws, 1 full turn. 22. Loop and align the belt on the motor pulley. 23. Install one screw from the service kit (P/N 8.635232.0) into the pulley, captured by the belt. 24. Rotate the pulley to install the second captured screw. END CAP SCREWS 25. Use the 2 screws to rotate the assembly to install the third screw. 26. Rotate the pulley and guide the belt onto the pulley. To ensure proper alignment, reverse rotation may be necessary.
Maintenance 34. Reinstall lift brackets with top surface lip on inside. 35. Reinsert circuit breaker through hole in cover, reattach cover, circuit breaker boot, and wiring grommet. 6. Mark left and right on the lift cams. 7. Remove the two cam bolts. This will also free the lift cams. NOTE: There are four plastic bushings that the handle pivots on, leave them on the motor clamps. 36. Verifying lifter cams are on correct side, reattach handle assembly and belt covers. 37. Reattach dome cover.
Maintenance 13. Unplug motor wires. Loosen end cap screws, 1 full turn. HANDLE MOUNT ASSEMBLY END CAP SCREWS ROTATE MOTOR RIGHT HAND GEAR DRIVE ACCESS HOLE FOR LOWER SCREW LIFT BRACKETS MOTOR CLAMPS BELT PULLEY ROTATE MOTOR LEFT HAND GEAR DRIVE MOTOR 19. Turn the motor body inside motor clamps so that the left hand gear drive pivots upwards. Take all of the slack out of the left hand gear drive belt and snug left hand motor clamp bolts. BELT PULLEY 20.
Maintenance Machine Maintenance Periodic Maintenance The Maintainer requires very little maintenance. Wipe down the machine periodically with a clean cloth. DO NOT spray water directly over the top of machine. 1. Check all handles, switches, electrical cables and connections on your machine for damage. Repair or replace immediately. 2. Inspect and/or replace brushes. Deformation of the brush bristles can result in unbalanced running and excessive vibrating or jumping.
Maintenance Machine Troubleshooting PROBLEM CAUSE SOLUTION Tripped electrical circuit Check building circuit breaker breaker in fuse box of building Faulty power cord Replace power cord Power switch failure or relay Replace power switch or relay failure No power to machine Reset circuit breaker. Higher amp draw may Tripped circuit breaker indicate faulty parts. Find parts not moving freely and correct as needed.
Notes: 20 86269870 CARPET MAINTAINER
Parts PARTS 86269870 CARPET MAINTAINER 21
Brush 2 3 9 6 5 4 7 3 1 8 22 86269870 CARPET MAINTAINER
Brush REF PART NO. QTY 1 2 3 4 5 6 7 8 9 86217340 86172630 86172870 86322460 86214850 86217330 86345210 86172840 86214840 1 4 8 2 2 1 2 6 2 DESCRIPTION COVER, BELT, RIGHT NUT, M4, LK, SST SCR, M4X14, PHMS, DIN7985 SST SPRING CLIP, BRUSH ICAPSOL ASSY, BRUSH & HUB COVER, BELT, LEFT ASM, BRUSH DRIVE SCR, M5X10, PHS, FHD, SST ASSY, BRUSH, COAST SERIAL NO.
Brush Lift 1 2 3 4 5 7 6 24 86269870 CARPET MAINTAINER
Brush Lift REF PART NO. QTY 1 2 3 4 5 6 7 86215580 86172700 86215750 86348880 86215740 86223620 86348900 2 4 4 4 4 2 4 DESCRIPTION SERIAL NO.
Decal 1 2A 2B 26 86269870 CARPET MAINTAINER
Decal REF 1 2A 2B PART NO. QTY 86221620 86244630 86244920 1 1 1 DESCRIPTION LABEL, CHEMICAL INSTRUCTION LABEL, MAIN, ICAPSOL MINI LABEL, PROCAP PROCHEM 86269870 CARPET MAINTAINER SERIAL NO.
Electrical 120V DELUXE ONLY 27 28 26 31 29 27 6 7 30 8 2 13 12 16 1 8 7 19 17 18 15 23 23 15 22 6 20 20 14 26 10 DELUXE ONLY 11 9 5 25 3 8 5 4 28 21 86269870 CARPET MAINTAINER
Electrical 120V REF PART NO. PRV NO.
Electrical 230V DELUXE ONLY 3 30 19 9 28 4 3 1 2 5 6A 6B 14 13 7 23 29 12 24 25 22 15 4 8 8 4 16 18 5 17 9 27 20 21 11 10 26 30 86269870 CARPET MAINTAINER
Electrical 230V REF PART NO.
Frame 7 6 5 4 3 9 8 2 1 32 86269870 CARPET MAINTAINER
Frame REF PART NO. QTY 1 2 3 4 5 6 7 8 9 86225340 86217930 86214820 86277600 86222360 86214830 86173050 86348890 86173210 1 1 1 1 1 1 3 1 1 DESCRIPTION TRAY, IRENEW MINI FRAME, 3.5", SINGLE MOTOR ASSY, COVER, INSULATION SCR, M4X20, PPHMS, SST NUT, M4X0.7, U-CLAMP, 3MM PANEL ASSY, DOME, INSULATION SCR, M4 X 40 PPHMS ISO7045,SS PLATE, SPLASH GUARD SCR,M5X10,BSHCS,ISO7380,SS SERIAL NO.
Frame Deluxe 1 14 13 12 2 3 10 11 9 8 7 6 16 15 4 5 34 86269870 CARPET MAINTAINER
Frame Deluxe REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 86173050 86173040 86011610 86217930 86225340 86012550 86004570 86012440 86197520 86233090 86290790 86277600 86222360 86214830 86348890 86173210 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SCR, M4 X 40 PPHMS, SS SCR, M4 X 10 SHCSB BUTHD ASSY, COVER, INSULATION, DLX FRAME, 3.
Handle 26 23A 23B 3 19 18 17 16 25A 25B 4 3 15A 15B 24 21 14 5 3 13 6A 6B 22 1 12 2 8A 8B 11 9 10 20 7 36 86269870 CARPET MAINTAINER
Handle DESCRIPTION SERIAL NO. FROM REF PART NO.
Hopper 3 4 5 6 7 2 2 1 38 86269870 CARPET MAINTAINER
Hopper REF PART NO. QTY 1 2 3 4 5 6 7 86214790 86173040 86214800 86173080 86216310 86172630 86217450 1 10 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES ASM, GUIDE, HOPPER SCR, M4X10, BSHCS, SST ASM, HOPPER FRAME & PLATE SCR, 4.2 X 9.
Motor 7 5 6 8 4 9 3 10 1 11 13 12 14 15A 15B 20 21 16 17 2 19 18 40 86269870 CARPET MAINTAINER
Motor REF PART NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15A 15B 86343290 86343300 86215960 86173310 86173060 86217890 86217590 86173090 86222530 86291480 86173100 86173180 86224620 86215950 86222200 86222210 1 1 1 4 3 4 2 1 1 1 1 1 1 1 1 1 BELT, FLEX-V, PJ-6, 293 BELT, FLEX-V, PJ-6, 319 BRKT, MTR MOUNT, RH WASHER, SPRING LK, 6MM, SS SCR, SHCS, M6X60, SST FLANGE, BRG, PIVOT CVR PLATE, 1.
Rear Wheel 5 4 3 2 1 42 86269870 CARPET MAINTAINER
Rear Wheel REF PART NO. QTY 1 2 3 4 5 86172790 86216450 86011020 86173300 86172640 2 4 2 4 2 DESCRIPTION SERIAL NO. FROM NOTES SCR, SHCS, M8X50, ISO4762, BLK BUSHING, 11.25MM X 8.0MM, SST WHEEL, 3" DIA.
Solution Tank - Deluxe -A- 1 2 3 4 25 5 6 16 8 19 9 24 10 12 23 31 13 21 14A 14B -B22 15 13 7 30 27 -B- -A- -C- 20 19 44 31 29 15 26 21 -D- -C- 17 -D- 18 28 86269870 CARPET MAINTAINER 11
Solution Tank - Deluxe REF PART NO.
Wiring 120V BLK WHT GRN GRN ORG RED PUR ORG BLK WHT GRN ORG N.C. N.O. RED GREEN 1 5 GRN RED PUR ORG BLK WHT GRN 3 ORG ORG 2 BLK N.C.
Wiring 120V REF PART NO. QTY 1 2 3 4 5 86218820 86226220 86226260 86226270 86226280 1 1 1 1 1 DESCRIPTION SERIAL NO.
Wiring 230V GRN GRN RED ORG BRN BLU RED GREEN ON/OFF BLK PUR ORG BLK WHT GRN N.O. 1 GRN ORG ORG N.C.
Wiring 230V REF PART NO. QTY 1 2 3 4 5 6 7 86218880 86226220 86226260 86226270 86226280 86302450 86310150 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO.
Wiring 120V - Deluxe BLK BLK N.O. BLUE BLK BLK N.O. BLUE 8 BLK BLK BLK BLK BLK WHT BLK BLK WHT WHT GRN WHT GRN N.C. N.O. RED GREEN WHT BLK RED PUR ORG BLK WHT GRN ORG ORG 6 5 GRN 3 RED PUR ORG BLK WHT GRN 1 ORG 9 ORG N.C.
Wiring 120V - Deluxe REF PART NO. QTY 1 2 3 4 5 6 7 8 9 86218820 86226220 86226260 86226270 86226280 86013120 86013090 86013110 86013950 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES HARNESS, MAIN WIRE, 10" BLK/18 76040 WIRE, 15" ORG/18 76040 X 76040 WIRE, 18" ORG/18 WIRE, 9" BLK/18 76040 X 76040 HARNESS, PUMP HOUSING, DLX WIRE, 9.
Wiring 230V - Deluxe BLK BLK N.O. BLUE BLK BLK N.O. BLUE 11 BLK BLK BLK BLK BLK WHT WHT WHT GRN GRN RED ORG BLU N.O. GREEN ON/OFF BLK RED PUR ORG BLK WHT GRN WHT BLK BRN 9 5 3 RED BLK WHT GRN 1 GRN ORG 6 PUR 2 BLK 12 ORG N.C.
Wiring 230V - Deluxe REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 86218880 86226220 86226260 86226270 86226280 86302450 86310150 OPEN 86306770 86013090 86306760 86013950 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES HARNESS, MAIN, 230VAC, IMIE WIRE, 10" BLK/18 76040 X 76040 WIRE, ORG/18 76040 X 76040 WIRE, 18" ORG/18 76040 X 76040 WIRE, 9" BLK/18 76040 X 76040 ASM, FILTER, EMI MAIN ASSY, FILTER, EMI MTR HARNESS, PUMP HOUSING, DLX 230 WIRE, 9.
Suggested Spare Parts PART NO. 86216180 86215800 86215320 86214850 86217230 86224970 86002010 86217120 86217200 86223390 86291860 86215670 86215710 86012470 86012550 86012570 86295190 86292780 86295150 86295180 86299810 86299830 86343290 86343300 54 DESCRIPTION BRUSH SET, MTR, 54206/54216 BELT, HTD, 15MM X 325, 65 TOOTH BELT, HTD, 15MM X 300, 60 TOOTH ASSY, BRUSH & HUB CORD HOOK, UPPER STRAP, SPRAYER HOLD DOWN BOOT, 3/8 CIRCUIT BREAKER CORD SET, 10/3 X 40FT SITW CORD SET, EURO 1.
Serial Numbers REF. NO.
