CARPET EXTRACTOR Operating Instructions (ENG) D250 (115V) 10070100 Beginning with Serial No. 1000054537 MODEL: Read these instructions before operating the machine AB 86038570 05/11/07 PRV NO.
TABLE OF CONTENTS MODEL ____________________________________________ DATE OF PURCHASE ________________________________ SERIAL NUMBER __________________________________ SALES REPRESENTATIVE # _________________________ DEALER NAME ____________________________________ Data Log/Table of Contents ....................1 Technical Specifications…………...……..11 Safety Instructions...................................2 Parts Lists................................................13-22 Grounding Instructions ......
SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. ! WARNING: To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors.
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. GROUNDING INSTRUCTIONS: This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
OPERATIONS CARPET INSPECTION: Determine precisely what areas you are going to clean. Note problem areas in the carpet or tack strip. Look for loose carpet, heavily damaged areas, discolored stains, or grease spots that will require prespotting. Note the carpet type. Check the availability of hot water, drains, and suitable electrical outlets. If the carpet is loose or worn, have it repaired before attempting to clean it. Plan the cleaning route, work from the most remote area towards the exit.
OPERATION HEATER OPERATION The disconnect fittings on the heater will become extremely hot during operation. Allow sufficient time to cool, or run solution through the machine with the heater turned off before disconnecting the or performing any maintenance on the heater. Before disconnecting the heater, open wand valve to relieve the system of all pressure by depressing the valve trigger. DO NOT spray water directly on to the heater. To clean, unplug the unit and wipe with a damp cloth.
MAINTENANCE 2. Check hoses for wear, blockages, or damage. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. DAILY MAINTENANCE: (At the end of each working day): 1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water. 2. Vacuum out the solution tank . 3. Rinse tank with fresh water.
MAINTENANCE SERVICE SCHEDULE MAINTENANCE Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check hoses for wear, blockages, or damage Check handles, switches, and knobs for damage Check vac motor intake filter and clean Run one gallon of water through system Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vac motor for at least
MAINTENANCE Vacuum Motor Carbon Brushes Replacement (Ametek) End Cap ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. VACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Locate the vacuum motor wires and disconnect at the connector. 4. Remove the vacuum motor. 5. Reverse process to install vacuum motor. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3.
MAINTENANCE D-250 PUMP MAINTENANCE Per manufacturer’s recommendations the following maintenance should be performed utilizing noted kits: 1.) 500 hours-Kit 86201080 – PRV NO. 250-75A replaces the V-packing, wave washer, packing spreader and plunger guide. 2.) 500 hours-Kit 86201100 – PRV NO. 250-75C replaces the CAM bearing and insert. 3.) 1000 hours-kit 86201090 – PRV NO. 250-75B valve assembly and o-rings. NOTE: Maintenance and repairs must be done by qualified personnel.
TROUBLESHOOTING TROUBLE SHOOTING CHART PROBLEM POSSIBLE CAUSE No power to machine Dead electrical circuit Electrical shock Electrical shock Faulty power cord Equipment not grounding Receptacle not grounded Vac motor speed varies or doesn't run Worn motor brushes Motor worn out Faulty switch Loose vacuum dome Crack in dome or poor joint Loss of Vacuum Solution hose fitting hard to connect Lint or dirt clogging vacuum screen Loose cuffs on vacuum hose Vac motor seals leaking Floor tool vac chamber clogg
TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS ELECTRICAL: ELECTRIC VACUUM MOTOR SOLUTION PUMP SOLUTION CAPACITY RECOVERY CAPACITY WEIGHT LENGTH WIDTH POWER CABLE 11 115 V, 60 Hz, 15 Amps per power cable ((D250) 230 V, 50 Hz, 15 Amps (D250IE) (1) –2/1.25 HP, 2 stage, Waterlift –150” (381cm) 250 psi, adj. 17 gallons (64.3ltr) 15 gallons (56.75ltr) 97 lbs. ( 44 kg) 20” (50.80 cm) 16” (40.64 cm) 2-25’ (6.35 m) (D250) 1-25' (6.
NOTES: D-250 86038570 05/11/07 12
RECOVERY TANK ASSEMBLY 1 2 6 3 5 29 37 35 4 28 34 13 7 27 26 13 8 25 9 35 10 11 12 14 33 15 16 13 17 36 24 18 19 30 22 21 20 31 32 13 D-250 86038570 05/11/07 23
RECOVERY TANK ASSEMBLY REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 SERIAL NO. PART NO. PRV NO.
CONTROL PANEL GROUP 1 2 19 18 16 3 4 17 5 15 6 13 12 11 7 10 8 9 15 D-250 86038570 05/11/07 14
CONTROL PANEL GROUP REF PART NO. 1 86199650 2 86090870 3 86276290 4 86199660 5 86273810 6 86256960 7 86199540 8 86199530 9 86202160 10 86256180 11 86201860 12 86201840 13 86201330 14 86261300 15 86233480 16 86200600 17 86005670 18 86200500 19 86005710 PRV NO. QTY DESCRIPTION SERIAL NO. FROM 070-08 1 FAN 105 CFM AXIAL 61367 1 PANEL ASM, CONT.
VACUUM GROUP (LOWER) 1 11 10 12 2 9 3 8 4 5 7 6 17 D-250 86038570 05/11/07
VACUUM GROUP (LOWER) REF 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 86274980 86256480 86010630 86201970 86003760 86090980 86031600 86202070 86135320 86282120 86002380 86267480 86010640 86005710 PRV NO. 70335 70813 87013 065-92 35166 360-24A 85045 360-04B 140687 39582 20046 880292 87016 57105 QTY 1 3 3 3 1 1 1 1 1 1 1 3 DESCRIPTION SCR, 10-32 X 1/2 PHTR GRN/GRND STUD, 14/20 X 3.
PUMP & HEATER GROUP (200 PSI) 1 2 3 4 9 6 5 8 7 15 10 12 11 13 14 19 D-250 86038570 05/11/07 16
PUMP & HEATER GROUP (200 PSI) REF 1 2 PART NO. 86199640 86200260 PRV NO. 030-16 151-50C QTY DESCRIPTION 1 ELBOW, 1/4 NPT STREET LONG 90D 1 HOSE, PULSE 47.
SOLUTION TANK ASSEMBLY 1 2 3 4 29 5 6 28 30 27 7 1 8 15 26 10 11 25 12 13 14 19 24 11 11 12 23 38 39 16 17 18 34 16 9 35 36 33 36 21 22 32 12 37 21 12 11 40 40 D-250 86038570 05/11/07 20 20
SOLUTION TANK ASSEMBLY REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86201290 86201500 86002450 86005590 86199580 86200250 86091260 86201590 86090710 86198460 86273830 86010630 86090760 86006590 86240430 86274290 86006620 PRV NO. 280-02 260-71 22015 56014 250-35 151-50B 87217 290-08 010-02 20008 70020 87013 065-38B 70088 40083 70162 70127 QTY 2 1 1 1 1 1 1 1 1 1 18 10 1 1 1 3 4 DESCRIPTION RIVET AL.
SPARE PARTS SUGGESTED SPARE PARTS PART NUMBER 86199890 86199240 86201810 86201790 86201150 86201160 86201170 86202070 86135320 86031620 86031600 86201130 86256960 86202280 86271380 86199430 86200500 86002620 86201590 86199620 86261300 86201840 86200300 23 PRV NO.
115V WIRING DIAGRAM D-250 86038570 05/11/07 24
