Mini Carpet Extractor MODELS: MPRO 10080390 MPROEU 10080400 MPROGB 10080410 MPROAU 10080420 Operating Instructions (ENG) 86037780-U 08/15/08 (4 Gallon)
MACHINE DATA LOG/OVERVIEW Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number: Copyright 2006 Windsor Industries, Printed in USA OVERVIEW This carpet extractor is a mains powered, portable carpet extractor intended for commercial use. The appliance sprays a cleaning solution onto the carpet, agitates the wet carpet, and then extracts the soiled solution back into the unit’s recovery tank. The appliance can be fitted with an accessory tool for cleaning upholstery and stairs.
TABLE OF CONTENTS Machine Data Log/Overview.........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level ..................................2-2 Grounding Instructions..................................2-3 Safety Label Location ...................................2-4 OPERATIONS Chemicals ............................
HOW TO USE THIS MANUAL This manual contains the following sections: - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
SAFETY IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors.
SAFETY The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
SAFETY 120 VOLT MODELS: THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
SAFETY SAFETY LABEL LOCATION The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them.
OPERATION To avoid electric shock use indoors only. To reduce risk of fire, do not use volatile substances. Use only cleaners intended for carpet application. INSPECTION Carefully unpack and inspect your extractor for shipping damage. Each unit is operated and thoroughly inspected before shipping, and any damage is the responsibility of the carrier, who should be notified immediately.
OPERATION 5 1 4 2 11 10 12 3 9 13 6 7 8 CONTROLS & COMPONENTS 7. Solution Tank Drain Hose 1. Power and Operation Mode Switch Turns accessory tool on or machine on. 8. Accessory Tool Connection Solution connection for accessory tools. 2. Main Handle 9. Accessory Hose Connection Hose connection for accessory tool. 3. Solution Button Sprays solution on floor when pressed. 10. Dome Clamp 4. Brush Motor Circuit Breaker Protects brush motor from overheating. 11. Dome 12. Recovery Tank 5.
OPERATION OPERATING INSTRUCTIONS FILLING THE SOLUTION TANK SPECIAL NOTES: 1. Release dome clamp. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. 2.
OPERATION OPERATING THE MACHINE 1. Vacuum the carpet and make sure it is cleared of surface debris before cleaning. 2. Plug power cord into a grounded wall outlet. NOTE: Defeating the grounding pin on the power cord can result in a severe electrical shock. 3. Turn on the machine by pressing the switch in the normal operation mode. NOTE: The vacuum and the brush are protected by circuit breakers located on the control panel, to the right of the switch.
MAINTENANCE PROTECT FROM FREEZING PERIODIC MAINTENANCE If it becomes necessary to store in temperatures that could drop below 40°F, the pumping system, hoses and valves must be protected from freezing with a methyl hydrate window washer antifreeze solution. 1. After every 25 hours of operation, flush a white vinegar solution (ONE quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system.
MAINTENANCE MAINTENANCE INSTRUCTIONS SPRAY JET Remove machine power cord from electrical source before making any adjustments or repairs to the machine. Note: To prevent a clogged jet due to alkali build-up, the spray system should be flushed with 1 to 2 gallons of clean hot water at the end of each day. Only qualified maintenance personnel are to perform repairs. BRUSH ASSEMBLY 1. Turn off switch and unplug machine. 2. Position the machine to have access to the bottom.
MAINTENANCE BRUSH MOTOR REMOVAL PUMP REMOVAL 1. Turn off switch and unplug machine. 1. Turn off switch and unplug machine. 2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the cover down and slide back releasing the tab under the machine from the main frame. 2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the cover down and slide back releasing the tab under the machine from the main frame. 3.
MAINTENANCE VACUUM MOTOR REMOVAL Vacuum Motor Carbon Brushes Replacement End Cap 1. Turn off switch and unplug machine. 2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the cover down and slide back releasing the tab under the machine from the main frame. Carbon Brushes WARNING: The green ground wire must be attached for safe operation. See wiring diagram. 3. Remove the pump box cover. Remove screws (4) at each leg of the cover. 4.
MAINTENANCE TROUBLESHOOTING CHART PROBLEM No power, nothing runs Vacuum motor will not run Vacuum motor runs but suction is poor Poor or no water flow (carpet is streaky) Brush does not spin Accessory tool fitting difficult to connect CAUSE SOLUTION Is the cord plugged in. Circuit breaker tripped in building. Faulty switch. Faulty power cord or pigtail. Plug in cord. Reset breaker Call for service. Call for service. Vacuum circuit breaker tripped. Faulty main switch. Loose wiring.
MAINTENANCE TROUBLESHOOTING CHART Worn brush bearings Squealing or grinding sound in brush housing. Carpet not getting clean Severe soil conditions Carpet too wet Worn spray jet Solution filter screen clogged. Spray jet clogged. Carpet not getting wet Pump not running. Faulty solution switch. 4-6 Replace bearings. Make several passes at right angles to each other. Use a pre-spray. Replace spray jet which is producing a fine mist. Clean solution filter screen located inside lower tank.
Mini Carpet Extractor Parts List 86037780 EXTRACTOR 12/09/06
BRUSH DECK 2 1 3 15 16 8 11 9 10 4 13 5 7 12 6 1 7 14 5-1 86037780 EXTRACTOR 03/27/07 1
BRUSH DECK REF 1 2 3 4 5 6 7 8 9 10A 10B 11 12 13 14 15 16 PART NO. 86173020 86217390 86215260 86223780 86223300 86214970 86229020 86005640 86173330 86247110 86306720 86217920 86223490 86216430 86216040 86173220 86223350 PRV NO.
CONTROL PANEL 11 10 9 8 2 1 7 3 4 6 5-3 86037780 EXTRACTOR 02/15/08 5
CONTROL PANEL REF 1 2 3 4 5A 5B 6A 6B 7 8 9 10 11 PART NO. 86007200 86002010 86173140 86217410 86230140 86001780 86291460 86198130 86223420 86302680 86292300 86173350 86216300 PRV NO. 72162 14942 70945 270152 14622 14308 141047 67622 87515 140956 QTY 1 2 2 1 1 1 1 1 1 1 2 2 2 DESCRIPTION SWITCH, DPDT 3-POSITION ROCKER BOOT, 3/8 CIRCUIT BREAKER SCR, KA40X16, PT OVAL, WN1412, PL COVER, CONTROLS TOP BREAKER, 1.5A CIRCUIT BREAKER, 0.
DECAL 2 1 3 5-5 86037780 EXTRACTOR 03/22/07
DECAL REF 1 2 3 PART NO. 86221090 86221470 86013720 PRV NO. QTY 501128 501208 - 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: LABEL, CONTROL PANEL LABEL, DOME ACCESSORY LABEL, MINI EXT.
FRAME & WHEELS 8 10 1 9 2 11 3 7 13 6 4 5 5-7 86037780 EXTRACTOR 03/22/07 12
FRAME & WHEELS REF 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 86215830 86173010 86216290 86218090 86225530 86172630 86173220 86226050 86011880 86214980 86272750 86219480 86291130 PRV NO. QTY 140897 70915 140895 35360 85086 57314 70954 89279 03125 67010 41567 - 1 6 1 1 1 6 6 2 2 1 2 2 1 DESCRIPTION SERIAL NO. FROM NOTES: BRKT, BRUSH HOUSING, 10 IN SCR, M4 X 16, SHCS, ISO4762, SS BUMPER, EXTRACTOR, FRONT GASKET, VAC SHOE VAC SHOE, 12 IN NUT, M4, LOCK, ISO7040, SS SCR, M6X12 PHCS, 12.
HANDLE 26 27 38 13 23 18 22 21 17 44 33 19 28 45 20 32 25 24 49 46 48 31 36 34 37 24 29 36 31 8 40 50 5 41 37 30 13 42 35 43 7 47 6 14 1 16 2 15 3 9 4 10 11 12 5-9 86037780 EXTRACTOR 07/18/08
HANDLE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30A 30B 30C 31 32 33 34 35 36 37 38 39 PART NO.
SOLUTION 5-11 86037780 EXTRACTOR 11/21/06
SOLUTION REF 1A 1B 2 3 4 5 6 PART NO. 86201110 86201120 86240520 86010640 86006770 86215450 86304750 PRV NO. 250-78 250-78A 40097 87016 70323 140930 - QTY 2 2 4 2 2 1 1 DESCRIPTION PUMP, 110/120 60HZ FLOJET PUMP, 220/240V 50HZ FLOJET HOSEBARB, 1/8MPT X 1/4 90D WASHER, #10 LOCK EXT STAR SCR, 10-32 X 1/4 PHTR PLTD BOX, PUMP MOUNT SHEILD, PUMP ENCLOSURE 86037780 EXTRACTOR 11/21/07 SERIAL NO.
SOLUTION 5-13 86037780 EXTRACTOR 03/22/07
SOLUTION 1 2 3 4 5 6 7 PART NO. 86219580 86216810 86219200 86172950 86233150 86219090 86200820 8 86219070 39726 1 9 10 11 12 13 14 15 16 17 18 86219070 86233090 86288390 86219050 86240430 86012680 86005640 86010640 86219060 86291670 39727 20016 40062 39724 40083 57030 87016 39725 - 1 7 1 1 1 1 1 1 1 1 REF PRV NO. QTY 44106 270131 40114 70909 20042 39728 270-11A 1 1 1 4 3 1 1 DESCRIPTION SERIAL NO. FROM NOTES: JET, RT ANG, 1/4 BARB CLIP, SHAFT, 9-12MM HOSEBARB, 3/8MPT, 2 X 1/4.
TANK & DOME 5-15 86037780 EXTRACTOR 11/21/07
TANK & DOME 1 2 PART NO. 86225240 86002390 3 86011910 - 2 4 5 6 7 8 86291230 86217700 86291170 86291190 86007970 28070 73864 1 1 1 1 1 9 86172940 70908 6 10 11 12 13 14 15 16 17 18 86224960 86172990 86218530 86228260 86216770 86215970 86173350 86291180 86291210 730373 70913 38338 75472 22113 141049 87515 - 1 4 1 1 1 2 4 1 1 19 86173000 70914 2 20 21 86291220 86292450 - 2 1 REF PRV NO. QTY DESCRIPTION 75471 20063 1 2 TANK, SOLUTION, EXTRACTOR CLAMP, 1.75” WORM GEAR X .
VACUUM 1 3 4 8 6 7 5 3 2 (GROUND WIRE) 5-17 86037780 EXTRACTOR 03/22/07
VACUUM REF PART NO. PRV NO. QTY 1 86173000 70914 3 2A 2B 3 4 5 6 7 8 86225480 86308980 86173220 86217420 86217370 86006770 86010640 86291680 53272 70954 270703 270140 70323 87016 - 1 1 4 1 1 1 1 1 DESCRIPTION SCR, KA40x20, PT OHS, WN1412, PLTD VAC MOTOR, 120V 5.7 3ST W/TUBE VAC MOTOR ASM, 230V MINIPRO SCR, M6X12 PHCS, 12.5MM HD, SS COVER, VAC MOTOR COVER, LOWER BACK SCR, 10-32 X 1/4 PHTR PLTD WASHER, #10 LOCK EXT STAR GASKET, VAC MOTOR 86037780 EXTRACTOR 02/15/08 SERIAL NO.
WIRING DIAGRAM-CONTROL PANEL 115V GROUND SCREW NC NO C HANDLE MICRO SWITCH 3 CONDUCTOR 18 GUAGE BLACK SHEATH YEL RED 3 6 CONDUCTOR 14/16 GUAGE BLACK SHEATH CONNECTOR YEL RED RED GRN GRN BRN GRN WHT WHT BLK GRN BLU PEM STUD BLK 1 11A BREAKER VAC MOTOR BLK 4 3 CONDUCTOR 12 GUAGE YELLOW SHEATH BLK 1.
WIRING DIAGRAM – CONTROL PANEL 115V REF 1 2 3 4 PART NO. 86218840 86226230 86218830 86226250 PRV NO. QTY DESCRIPTION 41573 880464 41572 880466 1 1 1 1 HARNESS, MAIN WIRE ASM, CONTROL PANEL JUMPER HARNESS, HANDLE WIRE, 14” BLACK/14 76010 86037780 EXTRACTOR 11/21/07 SERIAL NO.
WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 115V DASH LINE = PUMP BOX OUTLINE RED GRN PUMP ACC WHT 1 WHT GRN PUMP MAIN RED BRN BRN GRN WHT BLK BLU BLK FULL BRIDGE RECT WHT BLU CONNECTOR 2 WHT GRN BLK GRN BOTTOM OF MACHINE 4 GRN GRN GRN BRUSH MOTOR PEM STUD WHT G R N WHT GRN VAC MOTOR BLK 1 3 G R N GRN BACK COVER 5-21 86037780 EXTRACTOR 11/21/07
WIRING DIAGRAM – VACUUM, BRUSH MOTOR & PUMP 115V 1 2 PART NO. 86226250 86223390 3 86303670 - 1 4 86303680 - 1 REF PRV NO. QTY 88884 67488 3 1 DESCRIPTION SERIAL NO.
WIRING DIAGRAM-CONTROL PANEL 230V GROUND SCREW NC NO C MICRO SWITCH 3 CONDUCTOR 18 GUAGE BLACK SHEATH YEL RED 6 CONDUCTOR 14/16 GUAGE BLACK SHEATH 2 YEL GRN GRN RED RED BRN GRN WHT BLK GRN BLU GRN 6A BREAKER VAC. MOTOR PEM STUD BLK BLK R E D WHT .
WIRING DIAGRAM – CONTROL PANEL 230V REF 1 2 3 4 5 6 7 8 9 PART NO. 86218840 86218830 86012400 86012420 86226250 86012430 86012410 86302680 86223420 PRV NO. QTY 41573 41572 880466 67622 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO.
WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 230V DASH LINE = PUMP BOX OUTLINE RED GRN PUMP ACC WHT 1 BRN GRN GRN PUMP MAIN RED BRN GRN WHT WHT 1 BLK BLU BRN B L K W H T FULL BRIDGE RECT WHT B L K W H T BLU BLU 3 GRN GRN GRN GRN 5 BOTTOM OF MACHINE WHT 8 FERRITE GRN BLU GRN GRN BRN EMI FILTER WHT GRN BRUSH MOTOR BLK BLK GRN 2 4 8 7 WHT GRN WHT GRN GRN VAC MOTOR FERRITE BLK 6 BACK COVER 5-25 86037780 EXTRACTOR 05/26/08 FERRITE BLK
WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 230V 1 2 3 PART NO. 86226310 86308960 86223390 4 86303680 - 1 5 86303670 - 1 6 7 8 86302670 86309300 86311030 - 1 1 2 REF PRV NO. QTY DESCRIPTION 88884 67488 2 1 1 WIRE, 14” GRN/18 76008 X 76008 ASM, FILTER EMI BRUSH RECTIFIER, 50A 600V BRIDGE WIRE ASM, 18 GA GRN 76008/76042 WIRE ASM, 18 GA GRN 76008/76040 FERRITE, AXIAL LCR 3.007.1943 WIRE, 30.5” GRN/18 76008 X 76008 FERRITE, WURTH 74270115 86037780 EXTRACTOR 05/26/08 SERIAL NO.
HOSE DIAGRAM (86219050) (PRV 39724) TO SOLUITON TANK (86219090) (PRV 39728) (86068590) (PRV 40062) (86240430) (PRV 40083) (86012680) (86219090) (PRV 39725) MAIN PUMP (86219080) (PRV 39727) (86240520) 4X (PRV 40097) ACCESSORY PUMP (86219070) (PRV 39726) ACCESSORY TOOL (86200820) (PRV 270-11A) 5-27 (86219200) (PRV 40114) 86037780 EXTRACTOR 12/09/06 TO SOLUTION TANK JET (86219580) (PRV 44106)
SPARE PARTS PART NO. PRV NO. 86216430 86229010 86216040 86223350 86223300 86215260 86247110 86306720 86217390 86218090 86219580 86201110 86201120 86224960 86225480 86308980 86135320 86135330 86291230 86291190 86291460 86230140 86215720 86001780 86002010 86007200 140912 09163 02506 64125 64115 11051 53146 270146 35360 44106 250-78 250-78A 730373 53272 140687 140688 14622 141047 14308 14942 72162 SERIAL NO.
NOTES: 5-29 86037780 EXTRACTOR 12/09/06
