® Operating Instructions (ENG) MODEL: WAV 10125050 Power Source: 115V Electric Beginning with Serial No. 1000039213 Read instructions before operating the machine. 86038510-Y 01/10/09 PRV NO.
MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ Copyright 1995 Windsor Industries, Printed in USA YOUR DEALER Name: _____________________________________________________________________________________________
TABLE OF CONTENTS Machine Data Log/Overview.........................1 Table of Contents..........................................2 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-2 Grounding Instructions..................................2-3 OPERATIONS Controls.........................................................3-1 Machine Operation.............
HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
CONTROLS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Main Handle. Adjusts for operator comfort and storage. Brush on/off lever. Activates brush when depressed. Accessory vacuum hose and wand. Allows operator to clean edges, recessed, ledges, upholstery, etc. Detail tools Dusting brush, crevice and upholstery tools for above the floor cleaning. Dusting brush comes with adapter for attachment directly to hose. Upholstery and crevice tool connect directly to both the hose and the wand.
OPERATIONS WAVE SET UP 1. Take machine out of storage position by lowering onto all four wheels. 2. Adjust handle to comfortable position at waist level by opening adjustment lever on left side of machine and moving handle. Lock back into position by closing adjustment lever. 3. Install cloth filter bag inside the main body by pushing the rubber collar over the chute. FILTER/BAG COMPARTMENT 4. Unzip the cloth bag and place the paper bag inside. Push the rubber gasket seal over the chute.
OPERATION HOW IT OPERATES This machine is a portable, easy to use wide area vacuum designed for use indoors, in a commercial or light industrial environment. When operating as a carpet vacuum, soil is lifted from the carpet surface by a rotating brush and carried into a removable bag by the vacuum motors. 1. Large debris such as paper cups, plates, etc., should be picked up before starting the cleaning process. 2. Plan your cleaning route to work away from the electrical source.
MAINTENANCE NOTE: THE FOLLOWING SERVICE ITEMS SHOULD BE PERFORMED BY Vacuum Motor Carbon Brushes Replacement (Ametek) AN AUTHORIZED SERVICE FACILITY OR AUTHORIZED SERVICE PERSONNEL. ALL PARTS REFERRED TO IN THESE INSTRUCTIONS CAN BE IDENTIFIED BY USING THE PARTS LISTS AND ILLUSTRATIONS ON THE FOLLOWING PAGES. End Cap Carbon Brushes ! WARNING REMOVE MACHINE POWER CORD FROM ELECTRICAL SOURCE BEFORE MAKING ANY REPAIRS OR ADJUSTMENTS TO THE MACHINE. TO ACCESS BELT/BRUSH MOTOR 1.
MAINTENANCE DAILY MAINTENANCE 1. Shake down bag daily. 2. Check power cord for damaged or frayed insulation. 3. Return brush adjustment lever to “STORE” position when the machine is not in use. 4. Check for and remove any lint or debris around brush and brush housing. REGULAR/PERIODIC MAINTENANCE 1. Every 4 to 6 months remove wheels, clean axles, and apply a thin coat of silicone lubricant to axles. 2. The filter bag can be washed twice before losing the filtering capability.
WIRING DIAGRAM 86266500 PRV76070 NO. 76070 86267220 PRV NO. 880249 880249 BLK VAC MOTOR BLK 88220 86268240 PRV NO. 88220 WHT VAC MOTOR 86268240 PRV NO. 88220 88220 WHT RED 86010840 PRV NO. 880118 880118 MAIN SWITCH BLK BRUSH MOTOR MOLEX 86261560 880250 PRV NO. 880250 RED BLK BLK 880248 86267210 PRV NO. 880248 86267200 PRV880247 NO. 880247 86267190 PRV NO.880246 880246 86005700 PRV57104 NO. 57104 880247 86267200 PRV NO. 880247 WHT 86266450 PRV NO.
MAINTENANCE SERVICE SCHEDULE MAINTENANCE Check bag and replace if necessary Check filters and replace if necessary Check hoses for wear, blockages, or damage Inspect base for clogs Check swivel neck for clogs; remove clogs with fingers (if appropriate) Check major gaskets for leakage Check brush-should be clean with no lint or strings attached Wind cord and store in upright position Check hoses for cracks or holes Check all cords and handles for damage or cracks; replace as necessary Check brushes for wear;
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BRUSH AND DRIVE GROUP 16 BRUSH ASSEMBLY -DETAIL- 15 Vacuum Door Assembly 25 43 42 41 38 12 7 26 11 4 9 27 44 40 6 36 12 39 30 22 3 37 2 28 5 38 18 35 29 BRUSH ASSEMBLY 34 20 BRUSH DRIVE MOTOR ASSEMBLY 21 22 19 21 10 VACUUM DOOR ASSEMBLY 23 46 18 24 A,B BRUSH SET 33 1 8 18 14 33 22 21 45 17 31 32 BRUSH DRIVE MOTOR ASSEMBLY 5-1 13 WAV 86038510 04/08/08
BRUSH AND DRIVE GROUP PARTS LIST 1 2 3 4 5 6 7 8 9 PART NO. 86031700 86011010 86229050 86008210 86000900 86001130 86000740 86026100 86006510 PRV NO.
BRUSH HEIGHT AND WHEEL GROUP MAIN FRAME ASSEMBLY 4 8 14 6 22 10 20 20 24 21 23 21 24 24 19 19 16 3 12 9 2 7 17 5 1 19 11 15 18 13 5-3 WAV 86038510 07/24/07
BRUSH HEIGHT AND WHEEL GROUP PARTS LIST REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. 86005860 86008200 86006660 86008750 86001170 86279290 86001220 86091480 86092030 86010910 86259960 86010790 86001660 86270880 86005680 86080800 86279420 86000390 86010740 86010730 86010660 86007740 86006920 86275570 PRV NO.
VACUUM GROUP 5 6 14 13 4 9 10 17 7A, 7B (BRUSH SET) 15 3 8 16 11 12 2 1 5-5 WAV 86038510 05/15/07
VACUUM GROUP PARTS LIST REF PART NO. PRV NO.
HANDLE GROUP 34 27 25 23 4 31 29 33 5 3 37 24 21 32 HANDLE ASSEMBLY - DETAIL 9 27 19 22 2 14 20 11 HANDLE ASSEMBLY 7 28 35 36 28 27 6 1 16 18 10 15 12 8 13 26 17 30 5-7 WAV 86038510 05/15/07
HANDLE GROUP PARTS LIST REF PART NO. PRV NO.
LID/DECAL GROUP 18 17 16 14 15 13 4 7 6 12 3 2 1 10 5 11 8,9 5-9 WAV 86038510 05/15/07
LID/DECAL GROUP PARTS LIST REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 86003780 86234760 86006500 86031930 86237590 86255240 86006290 86245590 86245580 86246560 86245620 86245600 86000070 86274520 86002990 86283600 86000080 86000160 35171 27674 70024 51335 35207 73838 66285 50758 50757 50776 50762 50759 02083 70233 27744 02085 02084 02292 1 1 2 1 2 1 2 1 1 1 1 1 1 6 3 2 1 1 DESCRIPTION SERIAL NO.
ELECTRICAL PANEL AND COVER GROUP 18 1 NUT SUPPLIED WITH SWITCH 5 6 4 7 NUTS SUPPLIED WITH CIRCUIT BREAKER 2 3 4 10 12 11 15 19 16 13 14 17 5-11 WAV 86038510 05/15/07
ELECTRICAL PANEL & COVER GROUP PARTS LIST REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 86234300 86279220 86261560 86005670 86261570 86230120 86005680 86003550 86082750 86238400 86086830 86006500 86236080 86063720 86172770 86230050 86245040 23672 87104 880250 57040 880253 14313 57047 OPEN OPEN 34310 66323 36125 73863 70024 34326 27738 70610 140239 50279 1 1 1 2 1 1 2 1 1 1 1 8 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: CORD ASM, 115V WASHER, 1/2 EXT.
SUGGESTED SPARE PARTS PART NO. PRV NO. 86001090 86215090 86003510 86236040 86001200 86135260 86001250 86135360 11041 140949 34012 34309 140164 140211 140212 14340 5-13 SERIAL NO. FROM DESCRIPTION BELT, 220 J-6 POLY-V BAGS, PAPER (PKG.