SCRUBBER Operating Instructions MODELS: SGJ32 10052530 AFTER SN: 1000136404 PRV Read these instructions before using the machine N 86037680 11/05/08 PRV NO.
MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: __________________________________
TABLE OF CONTENTS Machine Data Log/Overview................................2 Table of Contents.................................................3 Service Schedule. ............................................. 4-17 Machine Troubleshooting.................................. 4-18 HOW TO USE THIS MANUAL GROUP PARTS LIST How to use this Manual........................................1-1 Brake. ...................................................................5-1 Circuit Breaker...............................
HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SAFETY DECAL 86242480 PRV NO. 500111 BATTERY CAUTION 86248210 PRV NO. 500109 CIRCUIT BREAKER 86244130 PRV NO. 500859 BRUSH CAUTION 86242510 PRV NO. 500115 HORN DECAL 86248210 PRV NO. 81349 BRUSH CAUTION 86242510 PRV NO. 500115 PINCH POINT WARNING 86243830 PRV NO.
TECHNICAL SPECIFICATIONS ITEM Nominal power Rated Voltage Rated Amperage Batteries Scrub Brush Motors Vacuum Motor(s) Propelling Motor Mass (GVW) Weight empty without batteries Solution Control Solution tank capacity Recovery tank capacity Scrub brush diameter for 32 in. (81 cm) disk scrub head Scrub brush pressure Scrub brush speed Tires Foundation Pressure Maximum Speed Coverage with 32 in. (81 cm) scrub head Frame Construction Brakes Minimum aisle u-turn width 32 in.
TECHNICAL SPECIFICATIONS ITEM Height 1 Height 2 Length Width without squeegee and scrub head Width of squeegee Width of scrub path for 32 in. (81 cm) MEASURE 51 inches (130 cm) 56.6 inches (144 cm) 63.5 inches (161 cm) 31 inches (79 cm) 33 inches (84 cm) 32 inches (81 cm) LENGTH WIDTH HEIGHT 2 HEIGHT 1 SPECIAL NOTES: The sound pressure level at the operator’s ear was measured to be 72.3 dBA. This was a nearfield, broadband measurement taken in a typical industrial environment on a tile floor.
HOW THE MACHINE WORKS The Saber Glide is a battery powered, selfpropelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank. The machine's primary systems are the solution system, scrub system, recovery system, and operator control system. The function of the solution system is to store cleaning solution and deliver it to the scrub system.
COMPONENTS 11 1 6 5 3 2 7 10 4 12 13 1. 2. 3. 4. 5. 6. 7. Control panel Front cover Side cover Tank Recovery tank cover Recovery tank dome Recovery tank drain hose 9 8 8. Scrub head 9. Scrub head side squeegee 10. Solution tank drain hose 11. Solution tank cover 12. Squeegee 13.
CONTROLS 3 7 5 6 4 8 10 1 2 20 17 16 14 18 15 19 12 20 3-5 SGJ32 86037680 01/03/07 13 11 9
CONTROLS 1. 2. 3. 4. 5. 6. 7. Key switch Emergency stop button One touch switch Brush pressure switch Solution control switch Vacuum/squeegee switch Display toggle switch • Information Screen 1 • Information Screen 2 • Hour meter • Fault codes and special icons • Battery meter 8. Recycle switch (optional) 9. Recycle indicator light (optional) 10. Headlight switch (optional) 11. Brake pedal 12. Parking brake lever 13. Directional control pedal and speed reduction feature. 14. Steering wheel 15.
CONTROLS 3. ONE TOUCH SWITCH This switch controls the scrub brushes and vacuum all in one touch. To start scrubbing, press the one touch switch. The brush drive motors will turn on, the scrub deck will lower to the "light scrub" position, the solution will flow at “two bars” rate, the squeegee will lower and the vacuum will turn on. The information display window will show which functions are operating.
CONTROLS 5. SOLUTION CONTROL SWITCH This switch controls the amount of solution flow to the scrub deck. There are 7 different flow settings. To increase the solution flow, press the solution control switch (+). To decrease solution flow, press the top of the switch (-). If the brush motors are turned off or the direction control pedal is in neutral, the flow is automatically interrupted until the motors are turned on again, or the drive pedal is moved forward or reverse.
CONTROLS 7. DISPLAY TOGGLE SWITCH The display toggle switch allows you to change the information display screen. Two screens are available. • INFORMATION DISPLAY –SCREEN 1 • INFORMATION DISPLAY –SCREEN 2 • The hour meter is viewed on screen 2 of the information display. Hours are displayed for key ON time, brush run time, and traction motor time. Key ON Hours: Records the entire time that the key is on. Brush Run Time: Records the time spent with the brushes running and gives true brush motor time.
CONTROLS • The float switch is located inside the recovery tank. The purpose of the float switch is to notify the user that the recovery tank is full. When the float switch is activated, the scrub brush motors and solution flow will stop, the scrub deck will raise, the squeegee will rise after 60 seconds, and the vacuum motor will turn off 10 seconds later. • The battery meter can be viewed at the left side of either information screen 1 or information screen 2.
CONTROLS 8. RECYCLE SWITCH (OPTIONAL) This switch controls the solution recycle pump. To start recycle pump, press the switch. A green light above the circuit breakers will indicate that pump is on. The solution control switch will control the speed of the pump and therefore the amount of solution flow to the scrub deck. Make sure there is an adequate amount of water in recovery tank before starting recycle pump, and turn off recycle pump when water level reaches filter.
CONTROLS 11. BRAKE PEDAL The brake pedal is located on the floor to the right side of the steering column pedestal. The pedal operates the disc brake on the drive wheel. To slow or stop the vehicle, apply pressure to the brake pedal. 12. PARKING BRAKE LEVER The black knob located on the right side of the steering column pedestal is used to set the parking brake. To set the parking brake, fully depress the brake pedal and push the parking brake knob.
CONTROLS 14. STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction. 15. STEERING TILT LEVER The steering tilt lever is located on the right side of the steering wheel. To engage the tilt adjustment, pull on the lever and adjust the steering column to desired position. Release lever and allow it to lock into desired position. 16. HORN BUTTON The horn button is located on left side of the steering column. The horn is activated by pressing the horn button. 17.
MACHINE OPERATION PRE-RUN MACHINE INSPECTION 1. Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. Visually check for exterior damage, leaks, damaged or worn tires. 2. Check brushes or pads and drivers for proper installation and wear. Weekly check scrub deck skirts for proper contact with floor. See BRUSHES in MAINTENANCE SECTION. 3. Check squeegee for wear and proper adjustment.
MACHINE OPERATION TO BEGIN SCRUBBING EMERGENCY STOP PROCEDURE When operating the ! CAUTION machine around people, pay close attention for unexpected movement. Use extra caution around children. 1. Place right foot on brake pedal or check to make sure parking brake has been set. 2. With directional pedal in neutral turn key switch to “ON”. 3. Release brake. 4. Press the directional pedal to travel in the desired direction and steer to the start of the scrub pattern. 5.
MACHINE OPERATION EMPTYING AND CLEANING TANKS RECOVERY TANK 1. Touch the one-touch switch (#1) on the control panel to raise the scrub deck, stop the motors, and solution flow, raise the squeegee and turn off vacuum motors. 2. Park the machine next to a floor drain. Drain hose is on left rear corner of machine. 3. Turn off the key switch and set the machine’s parking brake. 4. Unhook the drain hose from retainer. Unscrew T-handle on plug enough to loosen plug and lower hose in direction of drain.
MAINTENANCE 5 6 13 1 14 10 7 2 12 8 15 16 11 3 4 9 1. 2. 3. 4. 5. 6. 7. 8. 4-1 Batteries Squeegee Adjustment Side Squeegee Adjustment Scrub Brushes Vacuum Filter Float Switch Solution Strainer Brake 9. Steering Chain Tensioner 10. Vacuum Motor 11. Brush Motor 12. Traction Motor 13. Fuse 14. Circuit Breaker 15. Squeegee Lift Actuator 16.
MAINTENANCE 1. BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. To get the greatest life from the batteries charge them when their charge level reaches 25%of a full charge. Use a hydrometer to check the charge level. Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing.
MAINTENANCE TO CHARGE BATTERIES When servicing machine, avoid contact with acid. ! WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks ! WARNING and open flame away. Keep covers open when charging. Wear eye protection and protective clothing when working with ! WARNING batteries. 8. Plug the charger into the battery connector. Plug battery charger into power outlet. The charger gauge should indicate that the batteries are charging.
MAINTENANCE TO REMOVE BATTERIES TO REPLACE BATTERIES 1. Stop the machine in a clean area next to the charger. 2. Turn off machine and set parking brake. 1. Refer to diagram. Place batteries in battery compartment. 2. Connect all jumper cables positive to negative to the six batteries. 3. Connect the positive cable to battery in the position shown. 4. Connect negative cable to battery in the position shown.
MAINTENANCE TO ADJUST SQUEEGEE DEFLECTION 2. SQUEEGEE ADJUSTMENT Adjusting the squeegee is a two-part process. First, the squeegee tool must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The pitch adjustment is facilitated by the use of a spirit level mounted on the squeegee tool. The second adjustment is the amount of deflection or down pressure on the squeegee. TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface.
MAINTENANCE TO REPLACE OR ROTATE REAR SQUEEGEE BLADES TO REPLACE OR ROTATE FRONT SQUEEGEE BLADES 1. With the squeegee in the up position, turn off the key switch and set the parking brake. 1. With squeegee assembly on bench, loosen retaining bolt and locking nut on the left side of the retaining strap. 2. Remove front retainer strap. 3. Remove squeegee blade from locating pins on squeegee tool and rotate to new position or replace as required. 4. Install blade on locating pins of squeegee tool. 5.
MAINTENANCE 3. SIDE SQUEEGEE ADJUSTMENT TO REPLACE OR ROTATE SIDE SQUEEGEE BLADES 1. Loosen the locking knob and pivot the side squeegee out as if to expose the brush. 2. Loosen and remove the three nuts and bolts securing squeegee blades. 3. Remove the retaining strap and squeegee blade and rotate or replace squeegee blade. 4. Install blade and retaining strap on locating pin and reinstall three bolts and nuts. 5. Tighten nuts.
MAINTENANCE 4. SCRUB BRUSHES There are five different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market and further add to the flexibility of the machine. Please refer to the following to assist in selecting the proper brush or pad for the work at hand.
MAINTENANCE 5. VACUUM FILTER The vacuum filter is located inside the recovery tank. The vacuum filter prevents debris from entering the vacuum motor. Daily remove and clean filter of any debris for maximum airflow. 6. FLOAT SWITCH The float switch is located inside the recovery tank. The purpose of the float switch is to notify the user that the recovery tank is full.
MAINTENANCE 10. VACUUM MOTOR Vacuum Motor Carbon Brushes Replacement (Ametek) (Refer to the Vacuum Group in the parts section of manual) ! WARNING Do not use a pressure washer to clean around the vacuum motors. Use tap pressure only. Care must be taken so that water is not directed into vacuum motor air intakes. CHANGING VACUUM MOTOR 1. Remove side cover. 2. Disconnect electrical connector to the vacuum motor. 3. Loosen clamp and disconnect hose from vacuum intake. 4.
MAINTENANCE 11. BRUSH MOTOR (Refer to Brush Motor Group in parts section of manual). ! WARNING Do not use a pressure washer to clean around the brush motors. Use tap pressure only. CHANGING BRUSH MOTORS 1. With the scrub deck in the stored position, disconnect brush motor wiring connector from harness. 2. Loosen side squeegee locking knob, and pivot side squeegee away from scrub deck to access and remove scrub brushes or pad drivers. 3.
MAINTENANCE 12. TRACTION MOTOR 13. FUSE Do not use a pressure ! WARNING washer to clean around the brush motors. Use tap pressure only. TRACTION MOTOR CARBON BRUSH REPLACMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machine. 2. Turn the steering wheel fully to the right. 3. Disconnect the electrical connection to the traction motor (keeping note of which wire is positive and negative).
MAINTENANCE 15. SQUEEGEE ACTUATOR REMOVAL/REPLACEMENT SQUEEGEE ACTUATOR ADJUSTMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake. 1. Remove squeegee to gain access to lift system. 2. Lower squeegee lift linkage, if possible, by pressing bottom of vacuum/squeegee switch and turn key to the off position. 3. Remove lower clevis pin by removing rue ring and washer from clevis pin, then pull pin out from squeegee lift bracket and actuator. 4.
MAINTENANCE 16. SCRUB DECK ACTUATOR REMOVAL/REPLACEMENT SCRUB DECK ACTUATOR ADJUSTMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake. The actuator will need to be adjusted when replaced. The actuator needs to be set such that the scrub deck stops barely touch the rubber bumpers on the frame in the raised/retracted position. To adjust the actuator: 1. Lower scrub deck, if possible, by pressing onetouch switch and turn key to off position.
TRANSPORTING MACHINE TOWING OR PUSHING MACHINE The machine may be towed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. Attach towing device at tie down point. The machine may be pushed by hand from the rear. NOTE: To avoid damage caused by regenerative voltage, disconnect traction motor before towing or pushing machine. PREPARATION FOR TRANSPORTING Remove squeegee tool to eliminate interference with tie-downs. Scrub head must be in the up position before loading.
JACKING MACHINE MACHINE JACKING The machine may be jacked up for service or inspection by using the specified jack locations. Always block the tires when jacking up the machine. MACHINE STORAGE If the machine is to be stored for extended periods of time, the following steps must be taken to minimize the chance of corrosion or deposits forming. FOR SAFETY: Before leaving or servicing machine; Stop on level surface, set parking brake, turn off machine and remove key. 1.
MAINTENANCE SERVICE SCHEDULE MAINTENANCE BEFORE EACH WORK PERIOD Check water level of batteries after charging; add distilled water if necessary Check that recovery tank cover seals tightly Visually check for damaged or worn tires Check brushes or pads for proper installation Check vacuum hose connections Check that squeegee is securely attached and properly adjusted Check that side squeegees are properly adjusted Check for securely attached drain hose, plug and caps Check brakes and steering for proper o
MACHINE TROUBLESHOOTING ERROR CODE PROBLEM CAUSE No power to machine Battery disconnected Little or no propel Emergency shut-off activated Battery cables corroded Main fuse blown Faulty key switch Low battery charge Clean connections Replace fuse Replace switch Charge batteries Machine turned on with pedal not in neutral position Wheels spin Allow pedal to return to neutral Restart.
MACHINE TROUBLESHOOTING PROBLEM CAUSE Vacuum motor does not run, or runs slowly Recovery tank full Drain recovery tank Recovery tank float switch dirty Loose motor connection Clean float switch Poor scrubbing performance Little or no solution flow to the floor Brush motors do not run, or run slowly ERROR CODE 7700 Worn vacuum motor brushes Debris caught in scrub brushes Worn brushes or pads Scrub deck goes down, then raises Error code not listed is displayed 4-19 Check motor wires and connect
