INDUSTRIAL PORTABLE INSTALLATION AND OPERATORS MANUAL W6010DE/G WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057 507-357-6821 SERVICE DEPT. 507-357-6831 wincogen.
SAVE THESE INSTRUCTIONS PROPER USE AND INSTALLATION This manual contains important instructions that should be followed during installation and maintenance of the generator and battery. Read and understand all instructions in the manual before starting and operating the generator set. You must be sure your new engine generator set is: * Properly serviced before starting. * Operated in a well ventilated area. * Properly exhausted and gases safely dispersed. * Operated only for its designed purposes.
proper use. Fire extinguishers rated ABC by NFPA are appropriate. e. Store fuel only in an approved container, and only in a well ventilated area. f. Follow local codes for closeness to combustible material. SAFETY INFORMATION This engine generator set has been designed and manufactured to allow safe, reliable performance. Poor maintenance, improper or careless use can result in potentially deadly hazards; from electrical shock, exhaust gas asphyxiation, or fire.
SPECIFICATIONS TESTING POLICY MODEL Generator Surge Watts Continuous Watts Volts AMPs @ 240 Volts AMPs @ 120 Volts 6000 5500 120/240 22.9 45.8 Before any generator is shipped from the factory, it is fully checked for performance. The generator is loaded to its full capacity, and the voltage, current and frequency are carefully checked. Engine Size Model Type Fuel CapacityFuel Consumption Starting System Muffler Stop System 9.9 HP Yanmar L100V See Engine Shroud For 7 gal .
UNIT CAPABILITIES HP This generator is equipped with Switchless Full Power. This feature allows the full output of the unit to be drawn from either the 120 volt receptacles or the 240 volt receptacle without reconnecting the generator. This feature is extermly helpful when powering larger 120 volt loads. The diagram below represents the 5500 watt (rated output) generator 1/6 1/4 1/3 1/2 1 RUNNING AMPS 3.2 4.5 5.2 7.2 13.
CAUTION: EQUIPMENT DAMAGE 1. Lubrication - Before starting the engine, fill the crankcase to the proper level with a good quality oil. The recommended grade of oil and quantity of oil required is listed below. The necessity of using the correct oil, and keeping the crankcase full cannot be overemphasized. Engine failures resulting from inadequate or improper lubricant are considered abuse and are not covered by the generator or the engine manufacturers warranty. THIS UNIT HAS BEEN SHIPPED WITHOUT OIL.
CAUTION - DO NOT open or mutilate the battery. Released electrolyte is known to be harmful to the skin and eyes and to be very toxic. WARNING: FIRE Diesel fuel is flammable and can be ignited to cause or enlarge fires when proper precautions are not taken. These engine generator sets are all NEGATIVE ground. Be very careful not to connect the battery in reverse polarity, as this may short circuit the battery charging system on the engine.
1. Manual starting - Provision for manual starting is not provided - If the battery is dead or defective, recharge or replace it. Refer to the engine manual for additional starting, operating, and stopping instructions. Never fill the battery above the fill line. Over filling above the upper level line may cause the electrolyte to overflow, resulting in corrosion to the engine or nearby parts. Immediately wash off any spilled electrolyte following the procedure above.
LOAD vs. OUTPUT ************************************************************** Generator Frequency Generator voltage Load Speed (Hz) 120V 240V Applied* (RPM) Recpt. Recpt. ———————————————————————— None 3690 61.5 129V 258V Half 3600 60.0 120V 240V Full 3510 58.5 115V 230V ************************************************************** *Portion of plant’s rated output current. The speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and frequency.
CAUTION: EQUIPMENT OVERLOAD WARNING: PERSONAL DANGER Keep the generator load within the generator and receptacle nameplate rating. Overloading may cause damage to the generator and/or the loads . A fully isolated, double pole double throw manual transfer switch must be installed any time a generator is being connected to an existing distribution system. Most electric tools and appliances will have the voltage and amperage requirements on their individual nameplates.
ENGINE CARE If major engine service or repair is required contact an authorized engine service center. The manufacturer of these engines has established an excellent worldwide engine service organization. A listing of service centers is included with the engine operators literature package. Engine service is very likely available from a nearby authorized 4150-00 dealer or distributor.
1. CHANGING THE OIL Before refilling the engine with oil, the oil filter must be remove and cleaned or replaced. Change the oil as recommended in the engine operators manual. It is usually required to change oil after the first 50 hours of operation and every 200 hours thereafter under normal operating conditions. If the engine is not used frequently, change the oil every 12 months, regardless of the actual number of hours of operation. a. Remove the oil filter retaining bolt (1). b.
a. Remove the wing nut (1). GENERATOR CARE b. Remove the air cleaner cover (2). Proper care and maintenance of the generator is necessary to insure a long trouble free life. c. Remove the wing nut (3). 1. Exercising The Generator - The generator should be operated every three to four weeks. It should be operated for a period of time sufficient to warm the unit up and to dry out any moisture that has accumulated in the windings. If left this moisture can cause corrosion in the winding.
TROUBLESHOOTING TABLE GENERATOR SPECIFICATIONS —————————————————————————-PROBLEM (SYMPTOMS) POSSIBLE CAUSES ————————————————————————-— Won’t Start (electric) *Fouled fuel injector. *Out of fuel. *Dead battery. *Defective start switch. *Defective start solenoid. *Defective fuel solenoid. *Defective fuel pump. *Defective control relay ————————————————————————— Voltage too low *Engine speed is too low. *Generator overloaded. *Defective stator. *Defective rotor (field). *Defective capacitor.
RECEPTACLE PANEL WIRING DIAGRAM ENGINE WIRING HARNESS 4150-00 15 60706-245
WINCO, Incorporated warrants to the original purchaser for 24 months that goods manufactured or supplied by it will be free from defects in workmanship and material, provided such goods are installed, operated and maintained in accordance with Winco written instructions. WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product.
