COMPACT PTO GENERATORS OPERATOR INSTRUCTION MANUAL COMPACT SERIES TRACTOR DRIVE ALTERNATORS W15PTOS/C 60706-178-6115
TABLE OF CONTENTS INTRODUCTION ...................................................................................................................................................... SAFETY INFORMATION ......................................................................................................................................... FOUNDATION MOUNTING ..................................................................................................................................... TRAILER MOUNTING ..
All PTO units have a full control panel with features like large frequency meter, mainline circuit breaker, convenience and full load 4-wire receptacles. The full load matching plug is also included for customers load connection cord set. Traditional Winco power, convenience and reliability are standard features of this new series of compact PTO generators.
7. INSTALLATION - Installing an isolation power transfer switch and PTO generator is not a typical “do-it-yourself” project. Consult a qualified, licensed electrician or contractor. The installation must be safe and comply with all national, state, and local codes. See page 11. a. Never operate the PTO drive generator without having it properly mounted to a concrete base or approved trailer. b. Never connect the PTO generator to an existing electrical system without installing an isolation transfer switch.
TRAILER MOUNTING Mount the generator on a trailer if you plan to use it as a portable power source. See Figure 1. When selecting or building a trailer to mount the generator, consider the following points: A. The trailer construction must be strong enough to support the generator. B. The design of the trailer must enable the trailer to remain stable during operation, and to resist tipping caused by generator starting and reflected load torque.
The load, connected to the normal terminals of the transfer switch, is energized by the normal power line when the switch is in the normal position. The generator, connected to the emergency terminals of the switch, furnishes power when the switch is in the emergency mode position. When the normal power fails, the generator is attached to the tractor by means of the power take-off shaft. WARNING: Personal Injury Be sure the safety shields are in place and retained.
DANGER: PERSONAL INJURY IF THE GENERATOR IS TO BE USED AS A STANDBY POWER SOURCE, A SPECIAL DISCONNECT SWITCH MUST BE INSTALLED TO SEPARATE THE GENERATOR AND THE COMMERCIAL POWER LINES. THE DISCONNECT MUST ISOLATE THE GENERATOR FROM THE COMMERCIAL POWER LINES AND THE LOAD WHEN THE GENERATOR IS ON STANDBY, AND MUST ISOLATE THE COMMERCIAL POWER LINES FROM THE LOAD AND THE GENERATOR WHEN THE GENERATOR IS SUPPLYING POWER.
PROCEDURE FOR USE 1. Set the manual transfer to mid or normal (up) position. 2. Connect the power take-off shaft securely to the alternator and the tractor. Position as near to a straight line as possible. 3. Slowly adjust power take-off up to maintain the the proper fregueny reading on the meter (60 to 61 Hz). 4. Plug 4 wire load cord set into receptacle. Place transfer switch in the emergency position. 5. Place the load circuit breaker in the “on” position.
NOTE: THE FOLLOWING INFORMATION IS FOR REFERENCE ONLY - CONSULT A QUALIFIED SERVICE PERSON FOR FURTHER TESTING AND REPAIR. Testing of Rectifiers Unbolt the rectifier diode stud from the mounting clamp. Move rectifier away from the metal stud. 1. Connect black lead of meter to stud of rectifier and red lead to the solder terminal. Meter should read a low resistance. bending occurs closer than 1/8 inch to the rectifier body, and that header seals are not fractured or broken.
SERVICE DIAGNOSIS POSSIBLE CAUSE REMEDY LOW OUTPUT VOLTAGE Low Speed 1. 2. Undersized/overloaded. Defective governor. 3. Low power - worn engine. Check for overload on the tractor or undersized. Check tractor governor. Tight or defective throttle levers and joints. Worn or defective tractor engine (see engine manufacturers check list.) High line loss. Indicated by lower voltage at load than at generator terminals. Increase size of line wiring.
RECEPTACLE PANEL REF# PART NUMBER QTY DESCRIPTION 01 02 03 300079-3 300498 99280-001 1 1 3” Control Box, Bottom, Front, Back Frequency Meter Grommet 04 05 06 62487-003 300136 94378-000 22” 1 1 Loom Receptacle NEMA 14-60R Neutral Stand Off 07 08 09 63708-000 50766-000 91286-001 1 1 1 Ground Lug Duplex Receptacle NEMA 5-20 Circuit Breaker 20 Amp/120 Volt 10 NI 57030-005 300080-1 1 1 Circuit Breaker 60 Amp/240 Volt Control Box Cover WIRING DIAGRAM Page 9 60706-178-6115
REF# 01 02 03 04 05 PART NUMBER 99839-000 300164-4 300074-3 300074-4 99841-000 QTY 1 Ref 1 1 1 DESCRIPTION Generator W/Gearcase Receptacle Panel Left Side Frame Rail Right Hand Frame Rail Gearcase Support Panel 06 07 08 09 10 300077-4 300086-1 91369-000 15209-000 Z2516 2 1 1 1 1 Rear Frame Drive Shaft Guard Speed Decal Safety Decal Set Warning Decal 11 12 13 14 Z2553 Z9941 Z2568 98478-000 1 1 1 1 Operating Instruction Decal Oil Fill Decal Danger PTO Decal WINCO Decal See generator service manual
TWO WHEEL TRANSPORT 1 2 3 4 5 6 7 8 DESCRIPTION PART NO. SUPPORT, TONGUE (QTY. 2) HITCH, TONGUE (QTY. 2) TONGUE AXLE (QTY. 2) SUPPORT, AXLE SUPPORT, PTO SHAFT SUPPORT, PTO SHAFT TIRE/RIM, PNEUMATIC (QTY.
ONE YEAR P.T.O. DRIVEN ALTERNATOR LIMITED WARRANTY Winco Inc. hereinafter referred to as Winco, warrants for a period of one year to the original user that each Winco PTO driven alternator is free from defects in material and factory workmanship if properly installed, serviced and operated under normal conditions according to Winco’s published instructions.
60706-178-6115
225 SOUTH CORDOVA AVE LE CENTER MN 56057 1-507-357-6831 60706-178-6115
