PACKAGED STANDBY SYSTEM INSTALLATION AND OPERATORS MANUAL ULPSS8B4W/E 11045-00 60706-210
PROPER USE AND INSTALLATION SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator and battery. Read and understand all instructions in the manual before starting and operating the generator set. You must be sure your new engine generator set is: * Properly serviced before starting. * Operated in a well ventilated area. * Properly exhausted and gases safely dispersed. * Wired by a qualified electrician.
SAFETY INFORMATION 2. FIRE HAZARD Natural gas and L.P. present a hazard of possible explosion and/or fire. This engine generator set has been designed and manufactured to allow safe, reliable performance. Poor maintenance, improper or careless use can result in potential deadly hazards; from electrical shock, exhaust gas asphyxiation, or fire. Please read all safety instructions carefully before installation or use. Keep these instructions handy for future reference.
These packaged standby systems consist ot two major components: e. Always avoid hot mufflers, exhaust manifolds, and engine parts. They can cause severe burns instantly. f. Installing a generator set is not a “Do-it-yourself” project. Consult a qualified, licensed electrician or contractor. The installation must comply with all national, state, and local codes. 1) AUTOMATIC TRANSFER SWITCH A wall mounted ASCO 165 Automatic Transfer Switch (ATS) designed for inside installation.
SPECIFICATIONS “Concealed Damage” is understood to mean damage to the contents of a package which is not evident at the time of delivery by the carrier, but wheich is discovered later. The carrier or carriers are responsible for merchandise lost or damaged in transit. The title to goods rests with the consignee when generators are shipped F.O.B. factory, and only the consignee can legally file a claim. Please note, most carriers have a time limit for filing concealed damage claims.
ENGINE GENERATOR SET MOUNTING critical; failure to provide the proper pressure can cause many problems ranging from a unit that will not start to causing damage to the fuel system. WARNING - Personal Injury The enclosures on these units can become very hot adjacent to the exhaust areas. Special care must be taken when installing these units to insure that the risk of contact by people is minimized.
NATURAL GAS or LP VAPOR PIPE SIZE Size of pipe nomally required for generators operating on NATURAL GAS or LP VAPOR. FEET SIZE OF PIPE up to 25 FT* 3/4 “ Pipe 25 - 100 FT* 1” Pipe over 100 FT* Use a two regulator system. * Allow an additional 3 feet for each standard elbow. Do not use ‘street ells’ (restrictive). Reference numbers 1 through 3 in the diagrams above are system parts supplied by the customer. **** CAUTION **** Reference number 4 is on the generator.
Natural Gas REF # 1 3 4 UNIT OFF LINE PSI 7-11 IN 4-6 OZ 7-11 IN 4-6 OZ STARTING LINE PSI 7-11 IN 4-6 OZ 7-11 IN 4-6 OZ NO LOAD LINE PSI 7-11 IN 4-6 OZ 7-11 IN 4-6 OZ FULL LOAD LINE PSI 7-11 IN 4-6 OZ 7-11 IN 4-6 OZ A customer supplied twelve-volt battery is required to complete the installation. Installation of the highest CCA rated battery, within the correct BCI group (size), will increase cold weather starting performance.
* Where electrolyte contacts the skin, wash off im mediately with water. * If electrolyte contacts the eyes, flush thoroughly and immediately with water and seek immediate medical attention. * Spilled electrolyte is to be washed down with an acid neutralizing agent. A Common practice is to use a solution of one pound of bicarbonate of soda (baking soda) to one gallon of water. The bicarbonate of soda solution is to be added until the evidence of reaction, foaming, has ceased.
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must not be larger than 100 amps. If you have a 125, 150, 200 amp or larger system and want to use a 100 amp transfer switch, you will not be able to transfer the complete electrical system. In this case it will be necessary to install a secondary emergency distribution panel. NOTE: THE MAXIMUM OUTPUT OF THE GENERATOR IS 33 AMPS AT 240 VOLTS. You must also take into consideration when deciding whether to install an emergency distribution panel.
Because of the many different types of service, feeder, and distribution equipment, no specific wiring instructions can be provided. It is, however, recommended that copper wire be used. In all cases it is essential that while the load is connected to the generator, there can be absolutely no feedback from the generator to the power line or the power line to the generator. When properly installed, the normal ATS control and safety systems will eliminate all paths for feedback.
� Fuel line protected and a moisture trap in stalled (may be required for NG). � LP/NG pressure OK. 4-6 oz. (7-11 in. WC). � Battery connections clean and tight. � Battery fully charged. � All AC and DC wiring installed and properly protected. * Refer to engine owners manual for proper levels and types. The following is an optional way to interconnect the Generator and the Transfer Switch.
** NOTICE ** If for any reason during the check out procedures the voltage and frequency are not correct, move the toggle switch to the “STOP” position and correct the trouble before proceeding. After verifying the voltage and frequency are correct, move the right hand toggle switch to the AUTO position. The unit should shut off with no time delay. The right hand toggle switch must be left in the AUTO position for proper operation of the generator.
In order to set and test the exercise circuit the left hand toggle switch on the generator control panel must be in the ON position. PREVENTIVE MAINTENANCE SETTING THE EXERCISER CIRCUIT Reasonable care in preventive maintenance will insure high reliability and a long life for the engine generator set and Automatic Transfer Switch. Press and release the Automatic Generator Exerciser button. After about 8 seconds the exerciser light flashes 14 times to indicate that the exerciser circuit has been set.
TROUBLESHOOTING TABLES ENGINE CRANKS BUT WILL NOT START 1. 2. 3. 4. 5. 6. 7. 8. Improper fuel pressure being delivered to unit. Fuel supply shut off. Fuel supply empty. Defective spark plug. Defective engine ignition module. Dirty air cleaner filter. Defective fuel solenoid valve. Low voltage from battery to fuel solenoid, must hold 12 volts during cranking. 9. Oil in the bottom of air cleaner from crankcase breather. 10. Defective starter/fuel solenoid relay(s).
11045-00 17 60706-210 AC AND DC GENERATOR SCHEMATIC
WINCO UL ATS Complete installation instructions for WINCO UL Automatic Transfer Switches are contained in the operators manual with each switch. Read the complete instructions before installing. CUSTOMER CONNECTION POINT All control wires (18-14 AWG) must be torqued to 19 in. lbs.
ENGINE GENERATOR SET LAYOUT ULPSS8B4W/E 11045-00 19 60706-210
11045-00 20 60706-210 ENGINE GENERATOR SET PAD LAYOUT
GENERATOR WINDING SPECIFICATIONS RESISTANCES: ROTOR 5.67 Ohms STATOR 0.145 Ohms CAPACITOR LEADS 1.
12 MONTH LIMITED WARRANTY WINCO, Incorporated warrants to the original purchaser for 12 months or 1000 hours which ever occurs first, that goods manufactured or supplied by it will be free from defects in workmanship and material, provided such goods are installed, operated and maintained in accordance with WINCO written instructions. WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product.
MAINTENANCE LOG DATE HOURS 11045-00 ITEM WORK PERFORMED 23 60706-210
225 S. CORDOVA AVE. LECENTER, MN 56057 507-357-6821 SERVICE DEPT.
