PACKAGED STANDBY SYSTEM INSTALLATION AND OPERATORS MANUAL ULPSS8B2W/E 11075-00 60706-211
PROPER USE AND INSTALLATION SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries. Read and understand all instructions in the manual before starting and operating the generator set. You must be sure your new engine generator set is: * Properly serviced before starting. * Operated in a well ventilated area. * Properly exhausted and gases safely dispersed. * Wired by a qualified electrician.
SAFETY INFORMATION 2. FIRE HAZARD Natural gas and L.P. present a hazard of possible explosion and/or fire. This engine generator set has been designed and manufactured to allow safe, reliable performance. Poor maintenance, improper or careless use can result in potential deadly hazards; from electrical shock, exhaust gas asphyxiation, or fire. Please read all safety instructions carefully before installation or use. Keep these instructions handy for future reference.
These packaged standby systems consist ot two major components: e. Always avoid hot mufflers, exhaust manifolds, and engine parts. They can cause severe burns instantly. f. Installing a generator set is not a “Do-it-yourself” project. Consult a qualified, licensed electrician or contractor. The installation must comply with all national, state, and local codes. 1) AUTOMATIC TRANSFER SWITCH A wall mounted ASCO 165 Automatic Transfer Switch (ATS) designed for inside installation.
SPECIFICATIONS “Concealed Damage” is understood to mean damage to the contents of a package which is not evident at the time of delivery by the carrier, but wheich is discovered later. The carrier or carriers are responsible for merchandise lost or damaged in transit. The title to goods rests with the consignee when generators are shipped F.O.B. factory, and only the consignee can legally file a claim. Please note, most carriers have a time limit for filing concealed damage claims.
ENGINE GENERATOR SET MOUNTING critical; failure to provide the proper pressure can cause many problems ranging from a unit that will not start to causing damage to the fuel system. WARNING - Personal Injury The enclosures on these units can become very hot adjacent to the exhaust areas. Special care must be taken when installing these units to insure that the risk of contact by people is minimized.
NATURAL GAS or LP VAPOR PIPE SIZE Size of pipe nomally required for generators operating on NATURAL GAS or LP VAPOR. FEET SIZE OF PIPE up to 25 FT* 3/4 “ Pipe 25 - 100 FT* 1” Pipe over 100 FT* Use a two regulator system. * Allow an additional 3 feet for each standard elbow. Do not use ‘street ells’ (restrictive). Reference numbers 1 through 3 in the diagrams above are system parts supplied by the customer. **** CAUTION **** Reference number 4 is on the generator.
Natural Gas REF # 1 3 4 UNIT OFF LINE PSI 7-11 IN 4-6 OZ 7-11 IN 4-6 OZ STARTING LINE PSI 7-11 IN 4-6 OZ 7-11 IN 4-6 OZ NO LOAD LINE PSI 7-11 IN 4-6 OZ 7-11 IN 4-6 OZ FULL LOAD LINE PSI 7-11 IN 4-6 OZ 7-11 IN 4-6 OZ A customer supplied twelve-volt battery is required to complete the installation. Installation of the highest CCA rated battery, within the correct BCI group (size), will increase cold weather starting performance.
* Where electrolyte contacts the skin, wash off im mediately with water. * If electrolyte contacts the eyes, flush thoroughly and immediately with water and seek immediate medical attention. * Spilled electrolyte is to be washed down with an acid neutralizing agent. A Common practice is to use a solution of one pound of bicarbonate of soda (baking soda) to one gallon of water. The bicarbonate of soda solution is to be added until the evidence of reaction, foaming, has ceased.
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must not be larger than 100 amps. If you have a 125, 150, 200 amp or larger system and want to use a 100 amp transfer switch, you will not be able to transfer the complete electrical system. In this case it will be necessary to install a secondary emergency distribution panel. NOTE: THE MAXIMUM OUTPUT OF THE GENERATOR IS 33 AMPS AT 240 VOLTS. You must also take into consideration when deciding whether to install an emergency distribution panel.
Because of the many different types of service, feeder, and distribution equipment, no specific wiring instructions can be provided. It is, however, recommended that copper wire be used. In all cases it is essential that while the load is connected to the generator, there can be absolutely no feedback from the generator to the power line or the power line to the generator. When properly installed, the normal ATS control and safety systems will eliminate all paths for feedback.
PROCEDURE 1. Turn on the preferred source (utility) circuit breaker. The utility source acceptable light should now come on as well as the transfer switch on utility light. If these lights fail to come on recheck your incoming power to insure you have 240 volts nominal. If not, troubleshoot your utility source before continuing. Engine Generator Set only The engine control module (ECM) is manufactured by Deep Sea Electronics. Model 3110 is used on this engine generator set. See picture below.
ENABLING THE EXERCISER CIRCUIT 5. About 15 seconds after the generator (alternate source) acceptable light comes on, the automatic transfer switch should transfer the load from the utility to the generator. At that time the Transfer Switch on generator light should come on. Press and hold the Automatic Generator Exerciser button until the light goes off, the light flashes then goes off.
PREVENTIVE MAINTENANCE MODULE DISPLAY TIMER ICON When the module is controlling the engine (starting and stopping) an animated timer icon will be displayed in the icon area to indicate that a timer is active, for example cranking time, crank rest, etc. Reasonable care in preventive maintenance will insure high reliability and a long life for the engine generator set and Automatic Transfer Switch.
DSE 3110 CONTROL STOP/RESET (Red Button) This button places the module into its “Stop/ Reset” mode. This will clear any alarm conditions for which the triggering criteria have been removed. If the engine is running and the module is in Stop mode, the module will automatically instruct the changeover device to unload the generator. (Close generator becomes inactive (if used)). The fuel supply de-energizes and the engine comes to a standstill.
FRONT PANEL CONFIGURATION This configuration mode allows the operator limited customizing of the way the module operates. Use the module’s navigation buttons to traverse the menu and make value changes to the parameters. 1 2 4 3 . ACCEPT button. 2. NEXT PAGE button. 3. DECREASE VALUE / NEXT ITEM 4. INCREASE VALUE / NEXT ITEM ACCESSING THE FRONT PANEL Press (accept) and 2 (next page) similtaneously (at the same time). This display shows the configuration icon: The first parameter is also displayed.
DSE 3110 CONTROL FAULT CODES DESCRIPTION AUXILIARY INPUTS FAIL TO START Auxiliary inputs can be user configured and will display the message as written by the user. The engine has not fired after the preset number of start attempts The module has detected a condition that indicates that the engine is running when it has been instructed to stop. FAIL TO STOP NOTE:- ‘Fail to Stop’ could indicate a faulty oil pressure sensor - If engine is at rest check oil sensor wiring and configuration.
ENGINE GENERATOR SET LAYOUT ULPSS8B2W/E 11075-00 19 60706-211
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TROUBLESHOOTING TABLES ENGINE CRANKS BUT WILL NOT START 1. 2. 3. 4. 5. 6. 7. 8. Improper fuel pressure being delivered to unit. Fuel supply shut off. Fuel supply empty. Defective spark plug. Defective engine ignition module. Dirty air cleaner filter. Defective fuel solenoid valve. Low voltage from battery to fuel solenoid, must hold 12 volts during cranking. 9. Oil in the bottom of air cleaner from crankcase breather. 10. Defective starter/fuel solenoid relay(s).
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12 MONTH LIMITED WARRANTY WINCO, Incorporated warrants to the original purchaser for 12 months or 1000 hours which ever occurs first, that goods manufactured or supplied by it will be free from defects in workmanship and material, provided such goods are installed, operated and maintained in accordance with WINCO written instructions. WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product.
MAINTENANCE LOG DATE HOURS ITEM WORK PERFORMED 225 S. CORDOVA AVE. LECENTER, MN 56057 507-357-6821 SERVICE DEPT.
