OWNERS MANUAL INSTALLATION AND OPERATION MANUAL 60706-200
SAVE THESE INSTRUCTION TABLE OF CONTENTS This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries. Read and understand all instructions in the manual before starting and operating the generator set. USING THIS MANUAL Congratulations on your choice of a Winco generator set. You have selected a high-quality, precision-engineered generator set designed and tested to give you years of satisfactory portable service.
GUIDE TO PRODUCT SAFETY This engine generator set has been designed and manufactured to insure your personal safety. Improper use can result in potential deadly hazards, from electrical shock, exhaust gas asphyxiation, or fire. Please read all safety instructions carefully before installation or use. Keep these instructions handy for future reference. Take special note and follow all warnings on the unit and in the manuals.
SPECIFICATIONS ENGINE SPECIFICATIONS GENERATOR SPECIFICATIONS See Iveco Operation and Maintenance Manual for complete engine specifications. RP55 KILOWATT 45 kW KILOVOLT-AMPS (.8 PF)56 kVA AMPERAGE 277/480 VOLT 3 PHASE 68 AMPS* 120/240 VOLT 3 PHASE 135 AMPS* 120/208 VOLT 3 PHASE 150 AMPS* 120/240 VOLT 1 PHASE 188 AMPS** *Based on .8 power factor **Single Phase is limited by the circuit breaker to 150 Amps on the full power terminal block - The additional amperage is available through receptacles.
Filling the Fuel Tank Standard Trailer - The standard trailer is equipped with a single 110 gallon fuel tank. Use caution when filling the tank so as not to overflow the tank into the trailer. Installation and servicing of batteries must be performed or supervised only by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. When installing or replacing batteries, use the proper group/size starting battery.
DANGER – Explosive Fire Risk * Never smoke when near batteries * Do not cause a flame or spark in the battery area * Always discharge static electricity from your body before touching batteries by first touching a grounded metal surface. SERVICING BATTERIES Batteries used on these units may over time lose water. This is especially true if you are using a trickle charger to maintain your battery. When refilling the battery with water use only distilled water.
the time of manufacture. Each generator protection function has an adjustable pickup and time delay setting. Metered generator parameters include voltage, current, real power (watts), apparent power (VA), and power factor (PF). Engine Protection and Metering Engine protection features include oil pressure and coolant temperature monitoring, over crank protection, ECU specific protection elements, and diagnostic reporting.
back up, up / down) to choose menu item and time/date element to be changed.
RECEPTACLES and CIRCUIT BREAKERS C - TWO 120/240 VOLT 50 AMP 4 WIRE TWISTLOCK. These receptacles are rated for dual voltage, 120 or 240 volt use. It is a four wire receptacle, with a center grounding pin. Four wire drop cords plugged into this receptacle may be split into 120 volt receptacles at a distribution box. Each receptacle is protected by a two pole 50 amp circuit breaker mounted just above it. THIS RECEPTACLE UTILIZES A HUBBELL PLUG PART NUMBER “CS 6365”. D - DOOR SAFETY SWITCH.
switch be installed, remove the jumper and install a normally closed emergency stop switch between the two terminals. When the emergency stop switch is opened the generator will instantly shut down, requiring the switch to be reclosed before the generator can be restarted. 1. Move the two rear jacks from the transport position to the run position. 2. Rotate the front jack from the transport position to the run position. 3. Level the unit using the three jacks before procceding. 2.
4. 5. 6. WARNING - POTENTIAL EQUIPMENT DAMAGE THIS DELTA CONFIGURATION HAS A WILD LEG THAT PRODUCES 208 VOLTS LINE TO NEUTRAL ON G2. BE SURE WHEN CONNECTING TO YOUR PANEL OR LOAD THAT YOU MATCH THE WILD PHASE ON THE GENERATOR TO THE WILD PHASE IN YOUR PANEL OR LOAD. FAILURE TO DO SO WILL RESULT IN 12O VOLT DEVICES RECEIVING 208 VOLTS. YOU MUST ALSO MATCH YOUR ROTATION. 3.
5. For most installations 16-gauge wire is sufficient to handle the control signal. On extremely long runs increase wire size to minimize voltage drop. 19. Compare the amperage reading from each leg on the generator and insure that none of the legs is exceeding the nameplate rating on the generator. 6. Locate the neutral and full power output load connection terminal on the generator. 20. Upon completion of the test, leave all control mode switches in the “AUTO” position. 7.
G. UNIT STORAGE Certain precautions must be taken if a Mobile Diesel Generator set is to be stored for a long period of time. The unit must be stored in a dry location to prevent the generator winding from drawing moisture. The unit should also be thoroughly cleaned prior to storage. For engine storage procedures consult your local Iveco engine dealer. They have certain procedures that must be followed in order to prevent engine damage, i.e. cylinder rust and injector deterioration. A.
WINCO, INC. 12 Month Limited Warranty WINCO, Incorporated warrants to the original purchaser for 12 months that goods manufactured or supplied by it will be free from defects in workmanship and material, provided such goods are installed, operated and maintained in accordance with WINCO written instructions. WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product.
DC ELECTRICAL SCHEMATIC AC INTERFACE CONNECTOR TO GENERATOR 7190-00 Page 12 60706-200
DC ELECTRICAL SCHEMATIC LEGEND 7190-00 Page 13 60706-200
GENERATOR WIRING AC INTERFACE CONNECTOR TO DGC-2020 VOLTAGE REGULATOR GENERATOR WIRING DIAGRAM 60706-200 Page 14 7190-00
VOLTAGE SELECTOR SWITCH WIRING 7190-00 Page 15 60706-200
CIRCUIT BREAKER/FULL POWER TERMINAL BLOCK WIRING 60706-200 Page 16 7190-00
RECEPTACLE WIRING 7190-00 Page 17 60706-200
