ME5000V/A INSTALLATION, OPERATION, and MAINTENANCE INSTRUCTIONS
Read and understand all instructions in the manual before starting and operating the generator set. USING THIS MANUAL COPY YOUR MODEL AND SERIAL NUMBER HERE Congratulations on your choice of a DYNA generator set. You have selected a high-quality, precisionengineered generator set designed and tested to give you years of satisfactory portable service.
GUIDE TO PRODUCT SAFETY This engine generator set has been designed and manufactured to allow safe, reliable performance. Poor maintenance, improper or careless use can result in potential deadly hazards; from electrical shock, exhaust gas asphyxiation, or fire. Please read all safety instructions carefully before installation or use. Keep these instructions handy for future reference. Take special note and follow all warnings on the unit labels and in the manuals. 3.
BASIC INFORMATION INTENDED USES These engine generator sets have been designed primarily for portable use. Both 120 and 240 volt AC receptacles are provided in the 'control panel' to plug in your loads (lights, portable tools, and small appliances). These units are dual wound generators, therefore the 120 Volt loads must be equally split with 1/2 of the rated capacity available on each of the two 120 Volt circuits. See unit capabilities for further explanation.
PREPARING THE UNIT The use of a fuel additive, such as STA-BIL, or an equivalent will minimize the formation of fuel gum deposits. If a unit has been out of operation for an extended period of time it is best to drain old fuel from the engine and replace with fresh fuel before attempting to start. UNPACKING CAUTION: EQUIPMENT DAMAGE THIS UNIT HAS BEEN SHIPPED WITHOUT OIL. Failure to maintain the engine oil at the proper level will result in serious engine damage.
BASIC OPERATION MANUAL STARTING - Refer to the engine manual for additional starting, operating, and stopping instructions. 1. 2. 3. 4. Move the choke control to the choke position. Turn the fuel shut-off valve to the on position. Move the stop switch to the run position. Grasp the starter rope and pull slowly untill resistance is felt. Then pull the cord rapidly to overcome compression, prevent kickback and start the engine. Repeat if necessary with the choke in the run postion. 5.
BASIC OPERATION CONNECTING THE LOADS authorized engine service center. The manufacturer of these engines has established an excellent world-wide engine service organization. Engine service is very likely available from a nearby authorized dealer or distributor. Check the yellow pages of your local telephone directory under “Engines-Gasoline” for the closest engine repair center or ask the dealer from whom you purchased the power plant.
OPERATOR CARE AND MAINTENANCE 5. Spark Plug - Clean and reset gap at .030" every 100 hours of operation. Do not blast clean spark plug. Clean by scraping or wire brushing and washing with a commercial solvent. Poor spark will occur if terminal does not fit firmly on spark plug. If this happens reform the terminal to fit firmly on spark plug tip. GENERATOR CARE Proper care and maintenance of the generator is necessary to insure a long trouble free life. 1.
GENERATOR END Reference # Part Number Description QTY 1 4 NI 300043-702 Stator LSA 35E 300043-701 Rotor LSA 35E 62825-001 Tubular Split Spacer (Inserted inside rotor on bearing end to align thur bolt) 1 1 1 13 300043-703 1 15 300043-101 Thur Bolt, 35 Series (Torque to 18 ft.
COMPLETE UNIT ASSEMBLY REFERENCE # PART # QUANTITY DESCRIPTION 1 2 3 4 5 300226 300043-7 300213 300214 64062 1 1 2 2 6 ENGINE GENERATOR CRADLE, END CROSS MEMBER, CRADLE SHOCKMOUNT 6 7 8 9 10 300216 300215 480-000 458-000 300225 1 1 21 14 2 SIDE, LEFT CRADLE ASSEMBLY, RECEPTACLE PANEL LOCKWASHER 5/16 HEX HUT 5/16 - 18 BACK PLATE 11 12 13 14 15 9769-145 300220 62825-003 468-000 23558-000 1 1 1 1 1 LEAD WIRE ASSEMBLY SUPPORT, FUEL TANK SPACER, TUBULAR SPLIT CAP SCREW 5/16 - 18 X 1 1/2" FLAT WAS
REFERENCE # PART # QUANTITY DESCRIPTION 26 27 28 466-000 512-000 16133-000 2 2 2 CAP SCREW 1/4 - 20 X 3/4 FLAT WASHER 1/4 LEATHER WASHER 3/4" OD X 1/4" ID X 1/8" THICK 29 30 300230 1679-000 1 8 COVER, ENGINE CAP SCREW 1/4 - 20 X 1 1/2" 31 32 33 34 35 479-000 638-000 91658-011 481-000 467-000 8 8 4 4 2 LOCKWASHER 1/4 HEX NUT 1/4 - 20 CAP SCREW 3/8 - 16 X 3/4" LOCKWASHER 3/8 CAP SCREW 5/16 - 18 X 3/4 36 37 38 39 40 9416-000 55440-000 456-000 484-000 95568-000 8 3 2 2 2 CAP SCREW 5/16 - 18 X
WIRING DIAGRAMS 24 MONTH Limited Warranty WINCO warrants to the original purchaser that the alternator is free from defects in workmanship and material for a period of two years*, provided it is installed, operated and maintained in accordance with WINCO written instructions. *NOTE: Units used for rental, demonstrations, commercial or prime power applications such as construction or utility, are warranted for 90 days. Units that are resold are not covered under this warranty.
