OWNERS MANUAL TRI-FUEL PORTABLE GENERATORS MODELS HPS6000HE/E HPS9000VE/C HPS12000HE/A HPS6000HE HPS9000VE HPS12000HE INSTALLATION, OPERATION, and MAINTENANCE INSTRUCTIONS
Read and understand all instructions in the manual before starting and operating the generator set. USING THIS MANUAL TABLE OF CONTENTS Congratulations on your choice of a WINCO HOME POWER generator set. You have selected a highquality, precision-engineered generator set designed and tested to give you years of satisfactory portable service. To get the best performance from your new engine generator set, it is important that you carefully read and follow the operating instructions in this manual.
GUIDE TO PRODUCT SAFETY This engine generator set has been designed and manufactured to allow safe, reliable performance. Poor maintenance, improper or careless use can result in potential deadly hazards; from electrical shock, exhaust gas asphyxiation, or fire. Please read all safety instructions carefully before installation or use. Keep these instructions handy for future reference. Take special note and follow all warnings on the unit labels and in the manuals.
SPECIFICATIONS MODEL MODEL CSAHPS6000HE Generator Surge Watts* 6000 Continuous Watts* 5500 Volts 120/240 AMPs @ 240 Volts 22.9 AMPs @ 120 Volts 45.8 * Derate 10% for LP and 20% for NG Engine Size Model Type Fuel CapacityFuel Consumption Gasoline LP NG Starting System Stop System Complete Unit Weight (dry) Dimensions LxWxH Honda 11 HP GX340K1WE2 See Engine Shroud For Type 4.5 gal 1.0 gal/hr 1.
UNIT CAPABILITIES Generator Connections - The diagram below represents a typical 5500 watt generator. Receptacles A and B are the two 120 Volt duplex receptacles. Up to 2750 watts at 120 volts (22.9 Amps) can be taken from the generator at each of the receptacles. This generator produces 120 and 240 volt, 60 Hz (Hertz), AC (Alternating Current). CAUTION: EQUIPMENT DAMAGE CAUTION MUST BE EXERCISED TO PREVENT OVERLOADING EITHER OF THE GENERATORS 120 VOLT OUTPUT CIRCUITS (A OR B).
UNIT PREPARATION Model Before your engine generator was shipped from our factory it was fully checked for performance. The generator was load tested to its full capacity, and the voltage and frequency were carefully checked and adjusted. HPS6000HE HPS9000E HPS12000HE BCI Group U1 U1 U1 Capability (minimum) 275 CCA 275 CCA 300 CCA OPERATING LOCATION CAUTION – PERSONAL DANGER DANGER: DEATH AND DISABILITY NEVER dispose of a battery in a fire. The battery is capable of exploding.
DANGER – Explosive Fire Risk * * * Never smoke when near batteries Do not cause a flame or spark in the battery area Always discharge static electricity from your body before touching batteries by first touching a grounded metal surface. SERVICING BATTERIES Batteries used on these units may over time lose water. This is especially true if you are using a trickle charger to maintain your battery. When refilling the battery with water use only distilled water.
INSTALLING THE FUEL LINE engine is in direct relation to the correctness of the fuel system. Shown below is a block diagram of a typical L.P. or N.G. installation. DANGER: PERSONAL INJURY Units that are intended to be run unattended MUST have an electric fuel solenoid installed. This solenoid MUST be wired to AUTOMATICALLY turn off the fuel whenever the engine stops. Unit location will determine the size of fuel line that is required to supply the engine with a constant fuel pressure.
Natural Gas FROM LP/NG TO GASOLINE 1 UNIT OFF LINE PSI STARTING LINE PSI NO LOAD LINE PSI FULL LOAD LINE PSI 3 4 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz Remember that whichever fuel delivery system or type of vapor fuel used, the fuel pressure at the demand regulator installed on the engine generator must be between 4 and 6 oz. (7-11 inches of water column).
1. Turn on the fuel supply. 2. Move the choke to the full "on" position. A warm engine will require less choking than a cold engine. 3. Grasp starter grip and pull slowly until starter engages, then pull cord rapidly to overcome compression, prevent kickback and start the engine. Repeat if necessary. 4. When the engine starts, open the choke gradually. 5. The engine should promptly come up to operating speed. doesn’t deteriorate and clog the fuel system.
WIRING should not be changed. If the generator is being run continuously on a very light load, it is often advisable to lower the operating speed slightly. Whenever making any speed adjustments check the unit with a voltmeter or tachometer and be sure the speed is correct. ‘Hard Wiring’ this unit directly into a temporary construction site electrical system or into a home as a back up is NOT A SIMPLE DO-IT-YOURSELF JOB.
Many homes and construction sites are wired for at least 60 to 100 Amp entrance service, much greater than the capacity of these portable generators. When installing the generator at these sites, a secondary emergency distribution panel may have to be installed, such as the Emergency Transfer/Service (ET/S) system available through your Winco dealer. The emergency distribution panel must be installed by a licensed electrician according to all applicable codes.
2. Generator Maintenance - Any major generator service including the installation or replacement of parts should be performed only by a qualified electrical service technician. USE ONLY FACTORY APPROVED REPAIR PARTS. a. Bearing - The bearing used in these generators is a heavy duty double sealed ball bearing. They require no maintenance or lubrication. b. Receptacles - Quality receptacles have been utilized. If a receptacle should become cracked or otherwise damaged, replace it.
DATE 8199-00 ITEM WORK PERFORMED Page 12 60707-117
24 MONTH Limited Warranty WINCO warrants to the original purchaser that the alternator is free from defects in workmanship and material for a period of two years*, provided it is installed, operated and maintained in accordance with WINCO written instructions. *NOTE: Units used for rental, demonstrations, commercial or prime power applications such as construction or utility, are warranted for 90 days. Units that are resold are not covered under this warranty.
225 S. Cordova Ave. LeCenter, Mn 56057 60707-117 8199-00 Phone - (507) 357-6831 FAX (507) 357-4857 www.wincogen.
