OWNERS MANUAL TRI-FUEL PORTABLE GENERATORS MODELS HPS6000HE/H HPS9000VE/D HPS12000HE/E HPS6000HE HPS9000VE HPS12000HE INSTALLATION, OPERATION, and MAINTENANCE INSTRUCTIONS
Read and understand all instructions in the manual before starting and operating the generator set. USING THIS MANUAL TABLE OF CONTENTS Congratulations on your choice of a WINCO HOME POWER generator set. You have selected a highquality, precision-engineered generator set designed and tested to give you years of satisfactory portable service. To get the best performance from your new engine generator set, it is important that you carefully read and follow the operating instructions in this manual.
GUIDE TO PRODUCT SAFETY This engine generator set has been designed and manufactured to allow safe, reliable performance. Poor maintenance, improper or careless use can result in potential deadly hazards; from electrical shock, exhaust gas asphyxiation, or fire. Please read all safety instructions carefully before installation or use. Keep these instructions handy for future reference. Take special note and follow all warnings on the unit labels and in the manuals.
SPECIFICATIONS MODEL MODEL CSAHPS6000HE Generator Surge Watts* 6000 Continuous Watts* 5500 Volts 120/240 AMPs @ 240 Volts 22.9 AMPs @ 120 Volts 45.8 * Derate 10% for LP and 20% for NG Engine Size Model Type Fuel CapacityFuel Consumption Gasoline LP NG Starting System Stop System Complete Unit Weight (dry) Dimensions LxWxH Honda 337cc/OHV GX340RT1VWE2 See Engine Shroud For Type 4.5 gal 1.0 gal/hr 1.
UNIT CAPABILITIES Generator Connections - The diagram below represents a typical 5500 watt generator. Receptacles A and B are the two 120 Volt duplex receptacles. Up to 2750 watts at 120 volts (22.9 Amps) can be taken from the generator at each of the receptacles. This generator produces 120 and 240 volt, 60 Hz (Hertz), AC (Alternating Current). CAUTION: EQUIPMENT DAMAGE CAUTION MUST BE EXERCISED TO PREVENT OVERLOADING EITHER OF THE GENERATORS 120 VOLT OUTPUT CIRCUITS (A OR B).
UNIT PREPARATION Before your engine generator was shipped from our factory it was fully checked for performance. The generator was load tested to its full capacity, and the voltage and frequency were carefully checked and adjusted. When installing or replacing batteries, use the proper group/ size starting battery. The battery should be a Maintenance Free lead acid design. Deep cycle batteries will not work for this application.
DANGER – Explosive Fire Risk * Never smoke when near batteries * Do not cause a flame or spark in the battery area * Always discharge static electricity from your body before touching batteries by first touching a grounded metal surface. SERVICING BATTERIES Batteries used on these units may over time lose water. This is especially true if you are using a trickle charger to maintain your battery. When refilling the battery with water use only distilled water.
INSTALLING THE FUEL LINE engine is in direct relation to the correctness of the fuel system. Shown below is a block diagram of a typical L.P. or N.G. installation. DANGER: PERSONAL INJURY Units that are intended to be run unattended MUST have an electric fuel solenoid installed. This solenoid MUST be wired to AUTOMATICALLY turn off the fuel whenever the engine stops. Unit location will determine the size of fuel line that is required to supply the engine with a constant fuel pressure.
Natural Gas FROM LP/NG TO GASOLINE 1 UNIT OFF LINE PSI STARTING LINE PSI NO LOAD LINE PSI FULL LOAD LINE PSI 3 4 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz 7-11 in 4-6 oz Remember that whichever fuel delivery system or type of vapor fuel used, the fuel pressure at the demand regulator installed on the engine generator must be between 4 and 6 oz. (7-11 inches of water column).
Electric Starting - If the engine is cold and stiff or if the battery is not fully charged, starting can be made easier by slowly hand cranking the engine through the compression stroke before pushing the starter switch. This permits the starter to gain momentum before the heavy load of the compression stroke occurs. This minimizes the drain on the battery and improves the possibility of starting under such adverse conditions. Always keep the battery charged, but especially during cold weather operation. 1.
These generators come equipped with a 4 wire 120/240 volt receptacle designed to power both 120 and 240 volt loads. There are 2 hots, a neutral, and a ground wire connection in the 4 wire 120/240 volt receptacle (L14-30R). This receptacle is protected by a double pole circuit breaker rated for generator output. Below is a table of the matching plugs for each of the models, note the 12 kW has two 4-wire plugs.
Do not use petroleum solvents, such as kerosene, to attempt to clean the cartridge. They may cause deterioration of the cartridge. DO NOT OIL CARTRIDGE, DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. CAUTION: EQUIPMENT DAMAGE Failure to properly limit and balance the load applied to the generator will cause the generator to produce low voltage and may damage the engine generator set. It may also cause severe damage to the loads connected to the generator at that time.
_______________________________________________ CLEANING Voltage too low Remove dirt and debris with a cloth or brush. DO NOT use high pressure spray to clean either the engine or the generator. This high pressure spray could contaminate the fuel system and the generator components. 1. Keep the air inlet screen on both the engine and generator free of any dirt or debris to insure proper cooling.
DATE 1315-00 ITEM WORK PERFORMED Page 12 60707-123
12 MONTH LIMITED WARRANTY WINCO, Incorporated warrants to the original purchaser for 12 months* or 1000 hours which ever occurs first, that goods manufactured or supplied by it will be free from defects in workmanship and material, provided such goods are installed, operated and maintained in accordance with WINCO written instructions. *NOTE: Units used for rental, demonstrations, commercial or prime power applications such as construction or utility, are warranted for 90 days.
225 S. Cordova Ave. LeCenter, Mn 56057 60707-123 1315-00 Phone - (507) 357-6831 FAX (507) 357-4857 www.wincogen.