CSADL6000I/C CSADL6000IE/C INSTALLATION, OPERATION, and MAINTENANCE INSTRUCTIONS
Read and understand all instructions in the manual before starting and operating the generator set. USING THIS MANUAL COPY YOUR MODEL AND SERIAL NUMBER HERE Congratulations on your choice of a DYNA generator set. You have selected a high-quality, precisionengineered generator set designed and tested to give you years of satisfactory portable service. To get the best performance from your new engine generator set, it is important that you carefully read and follow the operating instructions in this manual.
GUIDE TO PRODUCT SAFETY 3. DEADLY EXHAUST GAS - Exhaust fumes from any gasoline engine contain carbon monoxide, an invisible, odorless and deadly gas that must be mixed with fresh air. This engine generator set has been designed and manufactured to allow safe, reliable performance. Poor maintenance, improper or careless use can result in potential deadly hazards; from electrical shock, exhaust gas asphyxiation, or fire. Please read all safety instructions carefully before installation or use.
INTENDED USES These engine generator sets have been designed primarily for portable use. Both 120 and 240 volt AC receptacles are provided in the 'control panel' to plug in your loads (lights, portable tools, and small appliances). These units are dual wound generators, therefore the 120 Volt loads must be equally split with 1/2 of the rated capacity available on each of the two 120 Volt circuits. See unit capabilities for further explanation.
UNPACKING BATTERY INSTALLATION CAUTION: EQUIPMENT DAMAGE If you intend to use the power plant’s electric start system, you will need to purchase a battery to operate it. Units equipped with a recoil or rope start will operate satisfactorily without a battery. A twelve volt battery, group U1 rated at 235 CCA or larger is recommended for this electric start engine generator set. Follow the battery manufacturer's recommendations for servicing and charging prior to use.
Optional Dolly Kit STARTING HINTS 1. Cold weather a. Use the proper oil for the temperature expected. b. Use fresh winter grade fuel. Winter grade gasoline is blended to improve starting. Do not use summer gasoline. An optional dolly kit is available for this engine generator set. The dolly kit comes with instructions and parts list. After installing the dolly kit, file the instructions and parts list in the back of this manual for future reference. INITIAL START UP 2. Hot weather a.
Although individual units and models may vary slightly, the normal voltage and frequency of the engine-generators described in this book are approximately as follows, under varying loads: LOAD vs. OUTPUT __________________________________________________________________________________________________________________ Generator Frequency Load Speed Applied* (RPM) (Hz) Voltage 120V Recpt.
CAUTION: EQUIPMENT OVERLOAD c. Wash foam pre-cleaner in liquid detergent and water d. Wrap foam pre-cleaner in cloth and squeeze dry. e. Saturate foam pre-cleaner in engine oil. Squeeze to remove excess oil. f. Install foam pre-cleaner over paper cartridge. Reassemble cover and screw down tight. Keep the generator load within the generator and receptacle nameplate rating. Overloading may cause damage to the generator and/or the loads . Grounding All units must be grounded.
TROUBLESHOOTING HINTS PROBLEM (SYMPTOMS) POSSIBLE CAUSES —————————————————————————— Won’t Start *Low oil level. *Fouled spark plug. *Out of fuel. *Stop switch in stop position. *Gummed up fuel system. *Fuel turned off. —————————————————————————— Voltage too low *Engine speed is too low. *Generator overloaded. *Defective capacitor. *Defective stator. *Defective rotor (field). —————————————————————————— Circuit Breaker *Over Loaded. Trips *Defective receptacle.
COMPLETE UNIT ASSEMBLY REF# 6009-00 Part Number QTY Description 1 2 3 4 5 467-000 480-000 64062-000 16249-000 16250-000 2 2 4 4 1 Cap Screw 5/16-18 X .75 Lockwasher 5/16 Shock Mounts Locknut 5/16-18 Flange Nut 3/8-16 6 7 8 NI NI 464-000 16335-001 15676-005 15767-005 15767-016 1 1 1 1 1 Cap Screw 3/8-16 X.
REF# Part Number QTY Description 12 13 14 15482-000 16346-001 15632-005 1 REF 1 14 15632-006 1 Gas Cap Complete Generator Assembly Engine B/S Intek (1) 210417-0134-E1 Engine B/S Intek (2) 210412-0070-E1 15 16 17 18 19 468-000 480-000 466-000 512-000 16133-000 2 2 2 2 2 20 21 22 23 81018-008 98771-000 62999-001 40078-000 1 1 2 28" 24 64024-000 25 15462-029 (1) Model DL6000IE only (2) Model DL6000I only 1 1 Cap Screw 5/16-18 X 1.5 Lockwarsher 5/16 Cap Screw 1/4-20 X .
WIRING DIAGRAMS 24 MONTH Limited Warranty WINCO warrants to the original purchaser that the alternator is free from defects in workmanship and material for a period of two years*, provided it is installed, operated and maintained in accordance with WINCO written instructions. *NOTE: Units used for rental, demonstrations, commercial or prime power (off grid) applications such as construction or utility, are warranted for 90 days. Units that are resold are not covered under this warranty.
