Specifications

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Printed on 100% recycled paper 670-000-004/1010

Temp-O-Matic Oil Furnace

TMP Multi-Position (Counterflow / Horizontal)

Furnace Manual

Contents Page

Read this first!............................................................................ 2

1. Check furnace location .............................................................. 3

2. Prepare furnace and place in position ....................................... 6

3. Connect supply and return ducts............................................... 8

4. Venting..................................................................................... 11

5. Connect fuel oil piping ............................................................. 12

6. Wire furnace and burner .......................................................... 14

7. Start-up .................................................................................... 17

8. Checkout procedure ................................................................ 18

9. Troubleshooting....................................................................... 19

10. Service and maintenance ........................................................ 20

11. Components and replacement parts........................................ 23

12. Dimensions and ratings ........................................................... 25

13. Owner’s information................................................................. 27

Hazard definitions

Hazards that will cause severe personal injury,

death or substantial property damage.

Hazards that can cause severe personal injury,

death or substantial property damage.

Hazards that will or can cause minor personal

injury or property damage.

Special instructions on installation, operation or

maintenance that are important but not related to

personal injury or property damage.

INSTALLER – Read all instructions before

installing. Read page 2 first. Follow all instructions

in proper order to prevent personal injury or death.

• Consider ducting, fuel supply, venting and

installation when determining furnace location.

• Any claims for damage or shortage in shipment

must be filed immediately against the transportation

company by the consignee.

Do not store or use gasoline or other flammable

liquids or vapors near this furnace or any other

appliance.

Ventilate house while operating furnace for the first

time. Odors may be emitted for a brief period.

Do not alter this furnace in any way. The

manufacturer will not be liable for any damage

resulting from changes made in the field to the

furnace or its components or from improper

installation. Failure to comply could result in severe

personal injury, death or substantial property

damage.

USER – Please read the following. Failure to

comply could result in severe personal injury, death

or substantial property damage.

• This manual is for use only by your qualified

heating installer / service technician.

• Please see the Owner’s information only, on back

page of this manual.

• Have the furnace serviced by a qualified service

technician, at least annually.

This manual must only be used by a qualified

heating installer / service technician. Furnace and

burner must be installed and serviced only by a

qualified heating installer / service technician.

Failure to comply could result in severe personal

injury, death or substantial property damage.

When calling or writing about the furnace – Please

indicate furnace model number and serial number

from rating label. You may list the serial number and

model number in the space provided on the

“Installation and service certificate” found on

page 18.

KEEP THESE INSTRUCTIONS

WITH FURNACE FOR FUTURE

REFERENCE.

Summary of content (28 pages)

PAGE 1
Temp-O-Matic Oil Furnace TMP Multi-Position KEEP THESE INSTRUCTIONS WITH FURNACE FOR FUTURE REFERENCE. (Counterflow / Horizontal) Furnace Manual Contents 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Page Read this first!............................................................................ 2 Check furnace location .............................................................. 3 Prepare furnace and place in position ....................................... 6 Connect supply and return ducts ..........
PAGE 2
READ THIS FIRST! Failure to adhere to the guidelines below can result in severe personal injury, death or substantial property damage. Service and maintenance – 1. To avoid electric shock, disconnect electrical supply before performing maintenance. 2. To avoid severe burns, allow furnace to cool before performing maintenance. 3. Perform service and maintenance as described in this manual and the burner manual. 4. Do not attempt to make adjustments to the blower or motor while the furnace is in operation.
PAGE 3
TMP Oil Furnaces – Furnace Manual 1 Check furnace location Pre-installation checklist Verify code compliance Local, state, provincial, and national codes, laws, regulations and ordinances 2. Always apply whichever clearance is LARGER – combustible construction or service accessibility.
PAGE 4
TMP Oil Furnaces – Furnace Manual 1 Check furnace location (continued) Air for combustion and ventilation Adequate combustion and ventilation air ensures proper combustion and reduces risk of severe personal injury or death from possible flue gas leakage and carbon monoxide emissions. When outside air is used: Connect each opening directly, by ducts to the outdoors, or to crawl or attic space that freely connects with outdoors. Size per below: • Through outside wall or vertical ducts – at least 35 sq.
PAGE 5
TMP Oil Furnaces – Furnace Manual 1 Check furnace location (continued) Air contamination Please review the following information on potential combustion air contamination problems. See Table 2 for products and areas which may cause contaminated combustion air. To prevent the potential of severe personal injury or death, check for products or areas listed below before installing the furnace. If any of these contaminants are found: • Remove contaminants permanently.
PAGE 6
TMP Oil Furnaces – Furnace Manual 2 Prepare furnace and place in position Inspect & prepare furnace Openings … (continued) Remove furnace from carton Supply and return ducts Remove the furnace from its shipping carton and inspect thoroughly. Remove access panels to inspect the furnace interior. You must install a return air duct, sealed to the furnace, even if no return manifold is used. Cut the required opening for the supply air duct in the floor of the room before placing the furnace.
PAGE 7
TMP Oil Furnaces – Furnace Manual 2 Prepare furnace and place in position (continued) Blocked Vent Shut-Off (BVSO) for chimney venting (OPTIONAL) It is imperative that this device be installed by a qualified agency. This device is designed to detect the insufficient evacuation of combustion gases in the event of a vent blockage. In such a case the thermal switch will shut down the oil burner. The device will then need to be re-armed MANUALLY.
PAGE 8
TMP Oil Furnaces – Furnace Manual 3 Connect supply and return ducts Duct sizing Always check the size of existing ducts, particularly if you are adding air conditioning. The air pressure loss through the cooling evaporator coil reduces available airflow. If the ducts are too small as well, the system may not work satisfactorily on either heating or cooling. Determine airflow CFM o The temperature rise through the furnace must not exceed 85 F and o should be at least 55 F for comfort.
PAGE 9
TMP Oil Furnaces – Furnace Manual 3 Connect supply and return ducts (continued) Duct sizing (continued) Table 4 Typical duct sizing for systems not over 100 feet equivalent length – round or rectangular galvanized Typical duct sizing (For approximately 0.10 inch w.c.
PAGE 10
TMP Oil Furnaces – Furnace Manual 3 Connect supply and return ducts (continued) Duct sizing (continued) Table 5 Typical duct sizing for systems not over 100 feet equivalent length – round or flat oval galvanized Typical duct sizing (For approximately 0.10 inch w.c.
PAGE 11
TMP Oil Furnaces – Furnace Manual 4 Venting General venting requirements Connect venting (continued) Failure to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death. Inspect existing chimney before installing furnace. Clean chimney thoroughly. Replace or repair chimney if visual inspection indicates chimney may be unsuitable for use. Insufficient draft can cause flue gas leakage and carbon monoxide emissions.
PAGE 12
TMP Oil Furnaces – Furnace Manual 5 Connect fuel oil piping General oil piping requirements Oil piping connection at burner • • Location and installation of oil tanks, oil piping and burners must follow: • • • • NFPA 31, Standard for the Installation of Oil-Burning Equipment. In Canada, CSA B139, Installation of Oil-Burning Equipment. Local codes and regulations. Information provided with burner and fuel pump.
PAGE 13
TMP Oil Furnaces – Furnace Manual Notes: 670-000-004/1010 13
PAGE 14
TMP Oil Furnaces – Furnace Manual 6 Wire furnace & burner Electric shock hazard. It can cause severe personal injury or death if power source, including the service switch on the furnace, is not disconnected before installation or servicing. Wire burner Connect power wiring The burner harness is factory-wired to the furnace. Plug the burner harness into the matching burner connector. Refer to the wiring diagrams on pages 15 and 16 for further information.
PAGE 15
TMP Oil Furnaces – Furnace Manual 6 Wire furnace & burner (continued) Figure 4 Wiring – TMP furnaces with direct-drive blowers. PLB Oil Furnaces – Furnace Manual DNS-0888 Rev.
PAGE 16
TMP Oil Furnaces – Furnace Manual 6 Wire furnace & burner (continued) Figure 5 Wiring – TMP furnaces with direct-drive blowers. PLB Oil Furnaces – Furnace Manual DNS-0907 Rev.
PAGE 17
TMP Oil Furnaces – Furnace Manual 7 Start up Follow information below to prevent severe personal injury, death or substantial property damage: • • • • • Do not use gasoline, crankcase drainings or any oil containing gasoline. See burner manual for proper fuel oil. Do not attempt to start burner when excess oil has accumulated, when unit is full of vapor or when combustion chamber is very hot. Do not start burner unless collector box, venting and burner mounting plate are secured in place.
PAGE 18
TMP Oil Furnaces – Furnace Manual 8 Checkout procedure Furnace operation .. 17. Is a / Are clean air filter(s) in place? Furnace selection o ..1. Heat loss ............................... BTU/h at ............ F design temperature. outdoor ..2. Furnace model ....................................................................... output .......................... BTU/h. .. 18. Was temperature rise through furnace checked (not to o exceed 85 F) and blower speed adjusted if necessary? .. 19.
PAGE 19
TMP Oil Furnaces – Furnace Manual 9 Troubleshooting Before beginning these troubleshooting procedures, ALWAYS : Check 120 volt supply to furnace. If there is no supply voltage, check fuses and service switch. CAUTION : When testing electrical equipment, always follow standard electrical safety procedures. Make sure thermostat is calling for burner operation. Check oil supply and make sure all valves are open.
PAGE 20
TMP Oil Furnaces – Furnace Manual 10 Service and maintenance Follow the “Service and maintenance” procedures given throughout this manual and in component literature shipped with the furnace. Failure to perform the service and maintenance could result in damage to the furnace or system. Failure to follow the directions in this manual and component literature could result in severe personal injury, death or substantial property damage.
PAGE 21
TMP Oil Furnaces – Furnace Manual Handling ceramic fiber and fiberglass materials HANDLING OR REMOVAL OR COMBUSTION CHAMBER The combustion chamber in this product contains ceramic fiber materials. Ceramic fiber can be converted to cristobalite in very high temperature applications. The International Agency for Research on Cancer (IARC) has concluded, “Crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1)”.
PAGE 22
TMP Oil Furnaces – Furnace Manual 10 Service and maintenance (continued) D Do not dent or scratch the surface of the thermal switch. If the thermal switch is damaged, replacement is required. To lubricate and inspect blower motor DO NOT lubricated the oil burner motor or the direct drive blower motor as they are permanently lubricated. Clean blower wheel – Vacuum dust from blower wheel blades and surrounding area.
PAGE 23
TMP Oil Furnaces – Furnace Manual 11 Components and replacement parts Figure 7 Model TMP furnaces – Component locations B50098 Rev.
PAGE 24
TMP Oil Furnaces – Furnace Manual 11 Components and replacement parts (continued) Model TMP furnaces ITEM 1 DESCRIPTION PART # Complete heat exchanger (item 2, 3, 4, 5 & 6 included) B30776-01 B30542-01 2 Top heat exchanger 3 Gasket, heat exchanger B30517 4 Hexagonal flange nut 3/8-16NC brass F07O001 5 Combustion chamber B30518 6 Bottom heat exchanger B30757 7 Washer 1 7/16 zinc F06F015 8 Front filter drawer 9 Gasket, burner B30507-01 10 Left side panel assembly (item 11 & 12
PAGE 25
TMP Oil Furnaces – Furnace Manual 12 Dimensions and ratings Figure 5 Model TMP dimensional data – ALL DIMENSIONS IN INCHES Furnace casing Model Width A 21 TMP-105 Depth B 21 Height C 57 Warm air supply (top) Width Depth J K 19 3/4 19 3/4 Return air (side) Width Depth R S 19 3/4 19 3/4 Flue pipe diam. 5 DNS-0908 Rev. A Model Input Output (BTU/h) (BTU/h) Firing rate Installed nozzle AFUE Blower size Blower speed Blower motor HP (GPH) @ 0.25" WC @ 0.
PAGE 26
TMP Oil Furnaces – Furnace Manual 12 Dimensions and ratings Model TMP-105, Burners data BECKETT BURNER - Model AFG (3450 RPM) - Tube insertion 5 1/8" Model Firing rate USGPH Nozzle (Delavan) Pump pressure (PSIG) Head Low firing rate baffle 70,000 0.50 0.50 - 70A 100 F0 Yes 2 3/4 #3383 0 / 4.5 88,200 0.63 0.50 - 70A 155 F0 Yes 2 3/4 #3383 0/8 105,000 0.75 0.60 - 70B 155 F0 No 2 3/4 #3383 0 / 7.
PAGE 27
TMP Oil Furnaces – Furnace Manual 13 Owner’s information The furnace must be inspected and started ANNUALLY, at the beginning of the heating season, only by a qualified service technician. The service technician must perform annual service and maintenance on the furnace to ensure reliable operation. Failure to service and maintain the furnace and system could result in equipment failure, causing severe personal injury, death or substantial property damage.
PAGE 28
TMP Oil Furnaces – Furnace Manual X40105 Rev.