Technical Specifications
Table Of Contents
ESR-3485 
|
 Most Widely Accepted and Trusted  Page 3 of 13 
(101.6  mm)  square  hollow  extruded  6063-T5  aluminum 
with a wall thickness of 0.080-inch (2.03 mm) and come 
in a powder coated finish.  The post cap is produced from 
A380  aluminum  alloy  and  is  installed  at  the  top  of  the 
extruded  post  and  measures  either 
3-inches  by  3-inches  (76.2  mm  by  76.2  mm)  square  or 
4-inches  by  4-inches  (101.6  mm  by  101.6mm)  square. 
The  post  base  plate  is  produced  from  A369  aluminum 
alloy and is installed at the bottom of the extruded post; it 
comes  in  either  a  4.02-inches  (102.1  mm)  by 
4.02-inches  (102.1)  square  for  the  2-inches  (50.8  mm) 
square  post  or  4.99-inches  (126.7  mm)  by  4.99-inches 
(126.7  mm)  square  for  the  3-inches  (76.2  mm)  square 
post. Each post base comes in a powder coated finish. 
The  top  and  bottom  rail  connector  clips  are  made 
from  0.080-inch  (2.03  mm)  thick  5052-H32  aluminum 
sheets  and  measures  1-inch  (25.4  mm)  wide  by 
0.94-inch (23.9 mm) long by 0.060-inch (1.52 mm) deep, 
with two 0.16-inch (4.06 mm) diameter holes for securing 
into the post. 
See  Figure  2  for  details  of  the  components  for  the 
MP400 Mesh Panel. 
3.3  ADA Handrails: 
The ADA Handrails consist of 1½-inch (38.1 mm) outside 
diameter  round  hollow  pipe  and  are  produced  from 
extruded 6063-T5 aluminum with a nominal wall thickness 
of  0.230-inch  (5.8  mm).    The  handrail  components,  90
o
wall returns and mid supports and spacers, are produced 
from  A369  aluminum  alloy.    Each  handrail  component 
comes  in  a  powder  coated  finish.    See  Table  1  for 
maximum spans. 
See Figure 3 for details of the components for the ADA 
Handrails. 
3.4  Aluminum Railing System with Stanchions 
The  Aluminum  Railing  System  can  be  supported  to  the 
substrate  with  stanchions  into  2-inch  (50.8  mm)  square 
aluminum posts in lieu of post base plates and consists of 
guard  components  as  described  in  Section  3.2.  The 
stanchions  consist  of  extruded  1.715-inch  wide  by 
1.715-inch long (43.6 mm by 43.6 mm) pieces and comes 
in 20-inch long (508 mm) lengths and are produced from 
6005A-T5  aluminum  alloy.    See  Table  1  for  maximum 
spans. 
See Figure 4 for details of guards with stanchions. 
4.0  DESIGN AND INSTALLATION 
4.1  Design:  
The Aluminum Railing System Series V800, C800, M600, 
I800, A800, O800, and L800; MP400 Mesh Panels; and 
Stanchions  are  satisfactory  to  resist  loads  specified  in 
Section  1607.8.1  for  the  2018,  2015  and  2012  IBC 
(Section  1607.7.1  for  the  2009  and  2006  IBC)  and  IRC 
Table  R301.5,  when  installed  at  the  maximum  clear 
distance between the posts as noted in Table 1. When the 
railing is supported on one or both ends by the supporting 
structure, the maximum clear distance between the post 
and  the  supporting  structure  or  between  the  supporting 
structures must comply with the spans noted in Table 1. 
The  ADA  Handrails  are  satisfactory  to  resist  loads 
specified in Section 1607.8.1 for the 2018, 2015 and 2012 
IBC  (Section  1607.7.1  for  the  2009  and  2006  IBC)  and 
IRC Table R301.5.  The maximum clear distance between 
the  supports  is  72  inches  (1828  mm);  see  Table  1  for 
maximum spans. 
4.2  Installation:  
Installation  must  be  in  accordance  with  the 
manufacturer’s  published  installation  instructions,  this 
report,  and  guard  height  and  opening  limitations 
provisions  specified  in  Sections  1014  and  1015  of  the 
2018 and 2015 IBC (Sections 1012 and 1013 of the 2012, 
2009 and 2006 IBC) and Sections R311 and R312 of the 
IRC,  as  applicable.  The  manufacturer’s  published 
installation instructions must be available at the jobsite at 
all times during installation. 
Each top and bottom rail cover snaps over the sub-rail 
panel’s  corresponding  top  and  bottom  h-channel  rails. 
The  pickets  are  inserted  into  the  pre-punched  holes  on 
the top and bottom h-channel rails of the sub-rail panel. 
Consisting  of  either  picket  in-fill  panel  or  MP400  mesh 
panel, the sub-rail panel is then attached to an extrusion 
post  on  each  end  by  installing  top  and  bottom  rail 
connector  clips  with  #8  x 
3
/
4
-inch  (19.05  mm)  long 
stainless steel TEK screws. Four screws (two inside and 
one on each side) per each top and bottom connector clip, 
as shown in Figure 1. The bottom rail connector clip must 
be located  3
3
/
4
-inches (95.25  mm) from the top  edge of 
the clip to the bottom of the post extrusion at center. All 
connector  clips  must  be  installed  with  two  #8  x 
3
/
4
-inch 
(19.05  mm)  long  stainless  steel  TEK  screws.  Each 
support leg is fastened at the midspan of the bottom rail 
with one #8 x ¾-inch-long (19.05 mm) stainless steel TEK 
screw.  Each  extruded  post  is  attached  to  a  post  base 
plate  with  four  M8  x  80  mm  long  stainless  steel  lag 
screws, which are fastened on the underside of the post 
base  plate,  as  shown  in Figure  1.   The  post  base plate 
must be fastened to the supporting wood substrate with a 
minimum  specific  gravity  of  0.50  using  either  four  –  
3
/
8
-inch  x  6-inch  long  (9.5  mm  x  152.4  mm)  GRK  RSS 
wood screws or four – 
5
/
16
-inch x 6-inch long (7.9 mm x 
152.4 mm) GRK RSS wood screws.  When the supporting 
substrate  is  concrete  having  a  minimum  compressive 
strength  of  3700  psi  (25.5  MPa),  each  post  base  plate 
must  be  fastened  to  the  supporting  concrete  substrate 
using  four  ¼-inch  x  3-inch  long  (6.35  mm  by  76.2  mm) 
corrosion resistant coated concrete anchor bolts. 
When  the  optional  4-inches  (101.6  mm)  square  post 
sleeve  is  installed  over  an  existing  nominal  4-by-4 
(101.6 mm x 101.6 mm) wood post, all wood post fastener 
connections  to  the  supporting  substrate  and  sub-rail 
connections  through  the  post  sleeve  to  the  wood  post 
must be designed by a registered design professional. 
ADA Handrails must have each support attached to the 
supporting  wood  substrate  with  a  minimum  specific 
gravity of 0.49.  Each 90
o 
Wall Return and mid support is 
fastened to the wood substrate using three – 
5
/
16
-inch x 
4  inch-long  (7.9  mm  by  101.6  mm)  construction  lag 
screws.  When each 90
o 
Wall Return and mid support is 
fastened to  3-inches  (76.2 mm)  square  hollow extruded 
6005A-T5  aluminum  with  a  wall  thickness  of  0.065-inch 
(1.65  mm),  each  connection  must  use  three  –  #10  x 
1½-inch long (38.1 mm) stainless steel TEK screws. 
When  stanchions  are  used  to  support  2-inch 
(50.8  mm)  square  aluminum  posts  in  lieu  of  post  base 
plates,  the  2-inch  (50.8  mm)  square  post  must  fit  over 
each  stanchion  at  a  maximum  length  of  14.75  inches 
(374.6  mm).  The  connections  of  the  stanchion  to  the 
stanchion  mount  and  the  mount  to  the  supporting 
structure  must  be  designed  by  a  registered  design 
professional. 










