Instruction Manual

Wi l b u r Cu r t i s Co m p a n y , in C .
Service Manual – ThermoPro Server
WARNING – THERMOPRO SERVERS MAY BE HEAVY WHEN FILLED.
CARE MUST BE TAKEN WHEN TRANSPORTING TO AVOID DROPPING OR SPILLING.
Use only coffee or water in the insulated dispenser. Do not use the thermoserver to dispense any other beverage. Preheating is
recommended.
1. Place a clean and empty server centered under one of the brewcones of the ThermoPro brewer.
2. Make sure the screen reads READY TO BREW.
3. Fill brewcone with the correct measure of ground coffee for the volume of coffee you wish to brew.
4. Press the desired brew button on the side of the brewer with server you wish to brew into.
5. Allow coffee in the brewcone to drip completely before removing the insulated server.
SERVICING THE THERMOPRO SERVER
1. Completely drain the unit of any coffee.
2. Allow server to cool.
3. Unscrew and remove the lid and tube assembly.
REPLACING THE GAUGE GLASS
The gauge glass can be removed for maintenance and cleaning. Refer to the illustration on page three [3] for assembly sequence.
1. Unscrew the vented cap plug from the top of the gauge glass shield.
2. Carefully lift out the gauge glass tube from the shield and scrub inside the glass with a tube cleaning brush and mild
detergent solution. Inspect the glass tube for cracks or chips. If broken, carefully remove all traces of glass and then insert
a new gauge glass tube.
3. Check the top and bottom washers that make the tube water tight. Clean the washers. Make sure they are not leaking.
Replace if necessary.
4. With the sight glass seated in the gauge glass shield, thread the cap plug onto the top of the shield. Do not overtighten.
REMOVING THE BASE & BOTTOM COVER
 Toreplacethesiliconeelbowttingforrepairorcleaning:
1. Remove the base assembly, taking out four screws.
2. Remove the base adapter, taking out three screws.
 3. Takeoffthewhiteplasticbottomcovertorevealthesiliconeelbowtting.
4. Squeeze the wire hose clamp and pull elbow from the liner drain pipe. Loosen the hose clamp holding the
elbow to the faucet shank and remove elbow.
5. Check for leaks and replace with new part if necessary.
6. Reverse these steps to assemble.
REMOVING THE FAUCET
The faucet will require periodic cleaning and maintenance.
1. Remove the faucet from the body of the server.
Unscrew the wing nut from the faucet and the faucet will come off.
2. Disassemble the faucet. Unscrew the bonnet from the body of the faucet.
 3.Removethefaucethandlebypressinginwardontheseatcup(g.1.)thenunhookingthehandlefrom
the center shaft.
4. The seat cup, center shaft and spring will now separate from the bonnet.
 5.Youmaynowcleanthepartsofthefaucet(g.2).Checktheseatcupfortearingofsplitting.Makesure
 thatthefaucetspringisfreeofcorrosion.Replacetheseitemsifnecessary(item13,page3).
ASSEMBLY
Assemble the unit by reversing the steps for disassembly. Finger tighten only wing nut for faucet. Make sure
clampsareonproperlyandallsiliconettingsareingoodcondition.Onceassembled,checkforleaksaround
ttingsorfaucet.
1
ModelsIncluded:
TLXG1 TLXG15 TLXG2