Owner's manual

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Important Safeguards/Conventions

This appliance is designed for commercial use. Any servicing other than cleaning and preventive maintenance

should be performed by an authorized Wilbur Curtis service technician.

 •DONOTimmersetheunitinwateroranyotherliquid

 •Toreducetheriskofreorelectricshock,DONOTopentheservicepanels.Therearenouserservice-

able parts inside.

 •Keephandsandotheritemsawayfromhotsurfacesofunitduringoperation.

 •Nevercleanwithscouringpowders,bleachorharshchemicals.

Symbols

WARNINGS–Tohelpavoidpersonalinjury

ImportantNotes/Cautions–fromthefactory

SanitationRequirements

Your IntelliFresh brewer is Factory Pre-Set and Ready to Go… Right from the Box.

Following are the Factory Settings for IntelliFresh brewer:

• Brew Temperature = 200°F • Water Bypass = On LARGE & MEDIUM brew only

• Brew Volume = Large-Medium-Small • Energy Save Mode = Off

• Quality Timer = 120 Minutes • Warmer Auto-Off = 10 Hours

System Requirements:

• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)

• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for your model.

SETUP STEPS

Theunitshouldbelevel(lefttorightandfronttoback)andlocatedonasecurecountertop.Connectawater

linefromthewaterlterwithaminimumowrateof1gallonperminutetothebrewer.

NOTE:Awaterltrationsystemmaybeusedtomaintaintrouble-freeoperation.Inareaswithextremelyhard

water,wesuggestthatasedimentaryandtaste&odorlter(Curtisp/nCSC5AC00,CSC10AC00,&CS-

C15AC00)beinstalled.Thiswillprolongthelifeofyourbrewingsystemandenhancecoffeequality.

1.A3/8”Flarex3/8”Malepipeelbowissuppliedwiththebrewerforwaterlineconnection.Usetubingsized

sufcientlytoprovideaminimumof1.0GPM.

2.Connecttheunittoanappropriateelectricalpowercircuit.

3.Turnonthetoggle(STANDBY/ON)switchbehindtheunit.Theheatingtankwillstarttoll.Whenthewater

levelinthetankrisestothecorrectvolume,theheatingelementswillenergizeautomatically.Withthe

IntelliFreshbrewer,thereisnodangerofelementburnoutcausedbyoverheatinganemptytank.

4.Theheatingtanktypicallyrequires20to30minutestoreachoperatingtemperature(200°F),indicated

whenREADYisdisplayedontheLCDscreen.

5.Priortobrewing,dispense12ouncesofhotwaterthroughthehotwaterfaucet.

6. Brewacycleofatleast12ounces,topurgethewaterlinesofanyairthatmaybetrappedafterlling.

Wilbur Curtis Company, inC.

Models

GEMTIF

GEMSIF

GEM3IF

Service Manual – Gemini IntelliFresh Brewer

CAUTION:DONOT

connectthisbrewertohot

water.Theinletvalveis

notratedforhotwater.

CAUTION:Pleaseuse

this setup procedure

before attempting to use

thisbrewer.Failuretofollowthe

instructionscanresultininjuryorthe

voidingofthewarranty.

IMPORTANT:Equipment

to be installed to comply

withapplicablefederal,

state,orlocalplumbing/electrical

codeshavingjurisdiction.

FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM

ISO9001:2008

Wilbur Curtis Company

Montebello,CA90640

Tel:(323)837-2300

www.wilburcurtis.com

NSFInternationalrequiresthefollowingwaterconnection:

1. Aquickdisconnectoradditionalcoiledtubing(atleast2xthedepthoftheunit)sothatthemachine

can be moved for cleaning underneath the unit.

2. Thisequipmentistobeinstalledwithadequatebackowprotectiontocomplywithapplicable

federal,stateandlocalcodes.

3. Waterpipeconnectionsandxturesdirectlyconnectedtoapotablewatersupplyshallbesized,

installedandmaintainedinaccordancewithfederal,state,andlocalcodes.

Summary of content (18 pages)

PAGE 1
Wilbur Curtis Company, Inc. Service Manual – Gemini IntelliFresh Brewer Important Safeguards/Conventions This appliance is designed for commercial use. Any servicing other than cleaning and preventive maintenance should be performed by an authorized Wilbur Curtis service technician. • DO NOT immerse the unit in water or any other liquid • To reduce the risk of fire or electric shock, DO NOT open the service panels. There are no user serviceable parts inside.
PAGE 2
INTELLIFRESH BREWING INSTRUCTIONS 1. Brewer should be ON. Confirm this at rear toggle switch, then press the ON/OFF button on the UCM (Universal Control Module). Ready-toBrew should be on the display. If the brewer is connected to an InterLock grinder, the grinder should be on. When Interlock connection is made, grind coffee at this time. 2. Position an empty Satellite onto the brew deck. NOTE: Only utilize Intellifresh Satellites on Intellifresh Brewers. 3. Place a clean filter into the brewcone. 4.
PAGE 3
GEM INTELLIFRESH The G3/Gold Cup Series Brewing System is Factory Pre‑Set for Optimum Performance. After connection to water and power; the rear toggle switch must be on. You will hear a beep sound, indicating power is available to the controller. The control displays CURTIS CURTIS . Press ON/OFF button and the screen will display WILBUR CURTIS . After three seconds, FILLING CURTIS Water will fill the tank (approximately 2-3 minutes depending on water flow rate).
PAGE 4
Program Menus GEMIF Brewer Program Menus From Program Menus press > display will show the next feature Global Recipes. GLOBAL RECIPES Global Recipes Global Recipes (Factory set to Gourmet STD) Press  to select. If selected, press < or > to choose a recipe based on the type of coffee being brewed. Selections are Gourmet STD, Light Roast, Dark Roast, High Yield, Filter Pack, or Decaf. Press  to select the desired recipe.
PAGE 5
Program Menus GEMIF Brewer P-Maintenance Beeper On/Off P-Maintenance (Factory set to OFF) Press  to Select, Set gallons brewed to indicate P-Maintenance. Press < or > to adjust from Off to 9500 gallons. This feature advances in 100 gallon increments. Press  to exit. Beeper On/Off (Factory set to ON) Press  to display ON or OFF. Pressing either < or > toggles between on and off.  to set. When ON, this feature allows you to hear a short beep each time a button is pressed.
PAGE 6
Program Menus GEMIF Brewer By-Pass Language Model Select By-Pass (Factory settings: LARGE 35%. MEDIUM 10%. SMALL Off.) The By-Pass option helps with controlling extraction with larger brews. Contact time that is too long will extract undesirable bitter, harsh flavor compounds. By-passing some of the brew water around the coffee bed will balance the extraction. Press  to display current setting. Press < or > to change settings; OFF, 5% to 50%, in 5% increments. Press  to set.
PAGE 7
Rough-In Drawings GEMTIF GEMSIF 7
PAGE 8
Illustrated Parts List GEMTIF 32 23 17 18 43 19 44 45 20 21 22 1 2 3 4 5 25 26 30 31 27 24 28 6 7 8 47 29 9 10 11 12 42 33 34 13 16 14 40 38 39 15 35 41 36 5 8 46 37
PAGE 9
Illustrated Parts List GEMTIF INDEX Nº 1 2 3 4 5 6 7 8 8A 9 10 11 12 13 13A 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42A 43 44 45 46 47 PART Nº DESCRIPTION GEM3IF WC-37121* WC- 442 WC-2977-101K* WC- 844-101* WC-39744 WC-37388* WC-39755* WC-39756* WC-29050* WC-8559* WC-3417* WC-39745 WC-61960 WC-61960-BLK WC-61963 WC-38504 WC-61962 WC-37008* WC-43067* WC-5502-01* WC- 934-04* WC-4382* WC-1438-101* WC-62033 WC-29044 WC-2402P* WC- 847 * WC-37122 * WC-1501* WC- 1
PAGE 10
Electrical Schematic GEMTIF 10
PAGE 11
Illustrated Parts List GEMSIF 1 2 43 3 4 34 5 6 7 17 8 9 18 19 20 21 22 10 11 12 14 40 36 23 24 13 15 35 37 25 16 38 26 39 27 7 42 29 30 31 32 33 28 11
PAGE 12
Illustrated Parts List GEMSIF INDEX Nº 1 2 3 4 5 6 7 8 9 9A 9B 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART Nº GEM3IF WC-61928 WC-37122* WC-2977-101K* WC-3417 WC- 442 WC- 844-101* WC-37389 WC-39801* WC-39802* WC-39803* WC-8559* WC-61927 WC-39800 WC-1809* WC-61963 WC-3528 * WC-61930 WC-2402P* WC-1501 WC-59020 WC- 103* WC- 847 * WC-29050* WC-5853-102 WC-43062* WC-5502-01* WC-62035 WC- 904-04* WC-1438-101* WC-4394* WC- 522 * WC-43055* WC-5310* WC-5
PAGE 13
Electrical Schematic GEMSIF (-10 Only) 13
PAGE 14
Illustrated Parts List GEM3IF 1 2 3 4 13 7 16 18 5 19 6 8 20 9 15 14 10 11 12 A 17 A 14
PAGE 15
Illustrated Parts List GEM3IF INDEX Nº 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART Nº DESCRIPTION WC-5622* WC-2001 WC-2005* WC-2025* WC-2010C WC-2006* WC-2102 WC-39747 WC-2007 WC-6417 WC-1901A WC-1800* WC-37543* WC-37544* WC-39746 WC-37545* WC-3705* WC-38151 WC-13426 WC-39747 LID, BLACK PLASTIC GEM-3 CAP, SHIELD W/VENT WASHER, SHIELD CAP 1/8” GLASS, GAUGE 8” SHIELD, GAUGE GLASS ¾” D. x 8” WASHER, .188ID x .
PAGE 16
Electrical Schematic GEM3IF CLEANING Regular cleaning of your coffee brewer will maintain the highest quality coffee your equipment is capable of producing. A proper cleaning is essential in preserving the appearance and performance of the brewer. CAUTION: DO NOT use undiluted bleach or chlorine. 1. Turn off the unit at the button on the front control panel. 2. Wipe exterior surfaces with a damp cloth, removing spills and debris. 3. Slide the brewcone out and clean it.
PAGE 17
WARNING: Disconnect electrical power before removing access panels! CAUTION: This procedure involves working with hot water and hot surfaces! 1. Unplug the power cord and shut off the water line. 2. Remove the top cover of the unit. Locate the top of the tank and remove the cover. 3. Drain the tank to a level about 3” below the tip of the probe. 4. Allow some time for the probe to cool before working on the brewer. 5. Clean the tip of the probe using a Scotch-BriteTM scuff pad. 6.
PAGE 18
Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The following limited warranties and conditions apply: 3 Years, Parts and Labor, from Original Date of Purchase on digital control boards. 2 Years, Parts, from Original Date of Purchase on all other electrical components, fittings and tubing. 1 Year, Labor, from Original Date of Purchase on all electrical components, fittings and tubing.