OSi_lpli_il_ _I MASSEY AGCQ FERGUSON OPERATOR'S MANUAL Prestige / 1800 Conquest / 1700 Broadmoor / 2800 / GT / 2700 / YT / 1 600 / 2600 / LT Series 16HP Mfg. No. 1694009 1694010 1694011 1694018 1694019 1694020 1694027 1694028 1694029 1694170 1694179 1694207 1694209 1694277 1694279 1694281 1694301 1694368 1694429 1694430 1694431 1694465 1694487 18HP Mfg. No. 1694013 1694022 1694031 1694369 1694467 1694468 1694469 1694470 1694475 1694518 Hydro Tractors 20HP Hydro Tractors Mfg. No.
Tableof Contents Safety Rules & Information ................................. Identification Numbers ........................................ 2 5 Safety Decals ....................................................... 6 Safety Icons ......................................................... 7 Features & Controls ............................................ 8 Control Functions .................................................... 8 Parking Brake Function .........................................
SafetyRules& Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle _ GENERAL in text signifies important cautions or warnings which must be followed. OPERATION 1.
SafetyRulesandinformation, SLOPE OPERATION WARNING Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Never operate on slopes greater than 17.6 percent (10 °) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
SafetyRules& Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling. 4. Never fuel the machine indoors. 5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance. 6.
Identification Numbers IdentificationNumbers Manufacturing, Inc. Wl 53074-0997 U.S.A. North American Models SERIAL 169XXXX Mower ID Tag Tracto I Mfg._._b_169xxxx dG s;io,.
SafetyDecals SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
CESafetyicons SAFETY ICONS Danger: Machine Rollover. Warning: Read Operator's Manual. Do not use this machine on slopes greater than 10 °. Read and understand the Operator's Manual before using this machine. Danger: Thrown Objects. Danger: Dismemberment. This machine is capable of throwing objects and debris. Keep bystanders away. This machine can amputate limbs. Keep bystanders and children away when engine is running. Warning: Remove Key Before Servicing. Danger: Dismemberment.
Features& Controls Hydraulic Lift Models na Select Manual Lift Models 40" Models Select Manual Lift Models CONTROL Figure 1. Controls FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
Features& Controls, 40" MOWER DECKS _J Headlights The light switch turns the tractor headlights on and off. _PTO Switch The PTO (Power Take-Off) switch engages and disengages attachments that use the PTO. To engage the PTO, pull UP on the switch. Push DOWN to disengage. Note that the operator must be seated firmly in the tractor seat for the PTO to function.
Features& Controls Steering Tilt Adjust (Select Models) Use the tilt knob located on the bellows to release the pivot mechanism and pivot the wheel to the desired position. Release the tilt knob to lock in position. _ Attachment Lift Control Lever Manual Lift Models: The attachment lift control lever raises and lowers attachments that utilize the tractor's manual lift linkage.
Features& Controls DASHBOARD DISPLAY (SELECT MODELS) Display Items Refer to Figures 3a and 3b. o_ A. FUEL LEVEL Indicates the amount of fuel in the fuel tank. Left is empty; right is full. B. HOUR METER / CLOCK / SERVICE INDICATOR Displays the clock, hour meter, and maintenance reminder. Figure 3a. Dashboard Display - Early Models C. SELECT BUTTON Used to set the clock and reset the maintenance reminder. D. SET BUTTON Used to set the clock and reset the maintenance reminder. E.
Operatingthe Tractor GENERAL SAFETY INTERLOCK SYSTEM TESTS SAFETY SAFETY Be sure to read all information in the Safety and Operation sections before attempting to operate this unit. Become familiar with all of the controls and how to stop the unit. This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety: do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operating theTractor STOPPING THE TRACTOR MOWING & ENGINE 1. Set the mower cutting height to the desired level and set the gauge wheels to the appropriate position (if equipped). 2. Engage the parking brake. Make sure the PTO switch is disengaged. 3. Start the engine (see STARTING THE ENGINE). 4. Fully lower the mower using the attachment lift lever. 5. Set the throttle to FULL. 1. Return the ground speed control(s) to neutral. 2. Disengage the PTO and wait for all moving parts to stop. 3.
Operating theTractor USING A MULCHING (40" MOWER ONLY) Benefits MOWER of Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and then blows them down into the lawn. These tiny particles decompose rapidly into by-products that your lawn can use. Under proper conditions your mulching mower virtually eliminate noticeable clippings on the lawn surface.
Operating theTractor ADJUSTING MOWER CUTTING HEIGHT- 40" MOWER DECKS The cutting height adjustment lever (A, Figure 6) controls the mower cutting height and has five positions. The highest cutting position should be used when transporting to and from the work site (do not cut with the lever in the highest position). The lower four positions are used when mowing. Set this lever so that the deck is cutting off 1/3 the height of the grass or less.
Operating theTractor MOWER DECK REMOVAL INSTALLATION & Lift Link Models WARNING Figure 9. Lift Arms (Viewed from underneath right side of tractor) A. Mower Lift Arm C. Flat Washer B. Tractor Lift Arm D. Safety Clip Engage parking brake, disengage PTO, stop engine and remove key before attempting to install or remove the mower. Removing the Mower Deck 1. Park tractor on a hard, level surface such as a concrete floor. Turn off PTO switch and engine, remove the key and apply parking brake. 2.
Operating theTractor Installing the Mower Deck 1. Park tractor, shut off PTO and engine, remove the key and apply parking brake. Turn the wheels fully to the left. . Place mower height adjuster (B, Figures 7 & 8) in the lowest cutting position. Place the mower lift lever in the lowest position, also. Slide mower deck under right side of tractor so that mower hitch is aligned with the front tractor hitch. . See Figure 11. Turn wheels straight.
Operating theTractor MOWER DECK REMOVAL INSTALLATION & Chain Lift Models WARNING Engage parking brake, disengage PTO, stop engine and remove key before attempting to install or remove the mower. Figure 12. Raising & Lowering Mower A. Attachment Lift- Manual B. Attachment Lift- Hydraulic C. Cutting Height Control Muffler and surrounding areas may be hot. Removing the Mower Deck 1.
Operating theTractor Installing the Mower Deck NOTE: Perform mower installation on a hard, level surface such as a concrete floor. 1. Park the tractor, fully lower the attachment lift, turn off the PTO switch, turn off the engine, remove the key, and engage the parking brake. Turn the wheels fully to the left. t 2. Place mower in the lowest cutting position using the mower height adjuster.
Operating theTractor Snowthrower S nowt hrowe r & Dozer Applications Applications & Dozer _k_;_ _L_.i ;'" _ .-I_-=_.-'" _-. _._-5: .? .-;.-_ _ Mower Applications Mower Applications Figure 17. Lift Lock Plate - Hydraulic Lift Models A. Lift Cylinder B. Flat Head Pin (Original) C. Flat Head Pin (New) D. Lock Plate E. Hair Pin Clips F. Lift Shaft Assy. G. Washers LIFT VARIATIONS ATTACHMENTS (__.._ Figure 18. Lift Link - Manual Lift Models A. Pin B. Rear Hole of Lift Bar (Snowthrower Applications) C.
Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your tractor and mower.
RegularMaintenance CHECK / CLEAN OIL COOLER (SELECT MODELS) Service Interval: Every 25 Hours, or As Necessary The engine oil cooler is located on the side of the engine (A, Figure 19) and should be cleaned with compressed air at regular intervals or if dirty. SAFETY CHECK INTERLOCK SYSTEM Service Interval: Every Fall & Spring Check the function of the safety interlock system using the test procedure found on page 12 of this manual. If the tractor fails any of the tests, see your dealer. Figure 19.
RegularMaintenance CHECK TIRE PRESSURES Service Interval: Every 25 Hours Tire Pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the "Max Inflation" stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life. Size PSI bar 23x 10.5-12 6-8 ,41-,55 20 x 10.0-8 6-8 ,41-,55 16 x 6.50-8 15 1,0 15 x 6.00-6 12-15 ,68-,82 Figure 20.
RegularMaintenance LUBRICATION Service Interval: Every 25 Hours Lubricate the unit at the locations shown in Figures 2226 as well as the lubrication points listed. Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and pulleys. Wipe surfaces clean before and after lubrication. Grease: v\ Figure 23.
RegularMaintenance LUBRICATE REAR AXLE SHAFTS .__ Service Interval: Yearly _ K71 Models We recommend removing the rear wheel hubs and lubricating the axle shafts yearly. This prevents the wheel hubs from seizing onto the axle shaft and makes future service easier. 1. Turn off the ignition, turn off the PTO, engage the parking brake, and block the front tires. .0 2.
RegularMaintenance WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. , WARNING For your personal safety, blade mounting capscrews must each be installed with a hex/spline washer and spring washer, then securely tightened. Torque blade mounting capscrew to 45 - 55 ft. Ibs. (61 - 75 N.m.) LOOSEN Figure 28.
RegularMaintenance \ \ Figure 32. Blade Installation - 40" Mowers A. Blade Mounting Capscrew B. 4x4 Wood Block C. Blade Adapter D. Blade E. Alignment Pin F. Spring Washer G. Spline Washer Figure 31. Blade Installation - 54" Mowers A. 4x4 Wood Block B. Spline Washer C. Spring Washer D. Blade Bolt CHECK MOWER BLADE TIMING 40" MOWERS Service Interval: Yearly 1. Turn the PTO OFF, engage the parking brake, turn the engine off, and remove the key. Remove the mower deck (see "Mower deck removal"). 2.
RegularMaintenance TRANSMISSION IDENTIFICATION Several service procedures within this book are identified by, and vary by, transmission type. To determine what transmission is in your tractor, check the identification tag attached to the axle of the transmission (Figure 34), or check your tractor's parts book. TRANSMISSION ® MAINTENANCE / Do not allow dirt, water, or other debris to enter the expansion chamber or transmission. Even a small amount of dirt can damage the transmission Figure 34.
RegularMaintenance Figure 36. Seat Deck Access Plug A. Expansion Chamber Access Plug Figure 37. Differential Fill Plug Access A. Differential Fill Plug K71 Maintenance The following maintenance procedures must be performed on the K71 transmission after the first 50 hours of operation and then after every 250 hours. TRANSMISSION INFORMATION Transmission Oil Capacity: Apx. 4-1/2 qt (4.25L) Transmission Oil Type: SAE 10W-30 with a minimum API rating of SG/CD.
RegularMaintenance 0 0 I4 _F_J,_,L Figure 40. Internal Transmission Filter Service A. Filter Access Cap B. Internal Filter Figure 41. Transmission A. 14mm Drain Plugs B. Filter Access Cap 5. Remove and replace the internal transmission filter (B, Figure 40). 6. Reinstall the filter access cap (A, Figure 40) and the two 14mm drain plugs (A, Figure 41). 7. Using a long funnel, add 2 quarts of oil to the differential fill (See Figure 37). The differential fill cap should have been removed earlier). 8.
RegularMaintenance MAINTENANCE 31 RECORDS
Troubleshooting, Adjustment, & Service TROUBLESHOOTING WARNING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. To avoid serious injury, perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged.
Troubleshooting, Adjustment, & Service Tractor Troubleshooting Tractor Cont. drive belt slips. Brake will not hold. Tractor steers hard or handles poorly. 1. 2. 3. 4. 1. 2. 1. 2. 3. TROUBLESHOOTING PROBLEM Mower will not raise. Mower cut is uneven. Mower cut is rough looking. Attach or repair. 2. 3. 1. 2. 1. 2. 3. Lift linkage not properly attached or damaged. Dirt in hydraulic lines. Brake pedal depressed. Mower not leveled properly. Tractor tires not inflated equally or properly.
Troubleshooting, Adjustment, & Service BATTERY CHARGING WARNING Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging. A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component. If there is any doubt about the cause of the problem, see your dealer.
Troubleshooting, Adjustment, & Service STEERING WHEEL ADJUSTMENT NOTE: The steering wheel on Snapper models is not adjustable. 1. Use a suitable punch to remove the roll pin at the base of the steering wheel (B, Figure 45). 2. Pull down on the rubber boot to expose the two holes in the steering shaft (A). Thicker Spoke Faces Seat 3. Align the hole in the steering wheel with the appropriate steering shaft hole and install the roll pin.
Troubleshooting, Adjustment, & Service PTO CLUTCH ADJUSTMENT WARNING To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. Check the PTO clutch adjustment after the initial 25 hour break-in period and then after every 250 hours of operation. Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been installed. 1.
Troubleshooting, Adjustment, & Service MOWER ADJUSTMENTS Gauge Wheels (Select WARNING Models) Before checking mower, shut off PTO and engine, remove the key, and allow all moving parts to The mower gauge wheels can be placed in two positions depending on the height of cut. When using higher cutting heights, set the wheels in the lower position. When using lower cutting heights, set the wheels in the upper position. To adjust: stop. CAUTION 1. Remove the hair pin clip (A, B, Figure 50).
Troubleshooting, Adjustment, & Service FRONT-TO-BACK LEVELING NOTE: 54" mowers have two adjustment rods that should be adjusted simultaneously. 6. Arrange the blades so they face front-to-back. 7. Measure the distance from the ground to the front tip of the center blade, and from the ground to rear tips of left-hand and right-hand blades. Front tip of the center blade should be 1/4" (6mm) higher than rear tips of left-hand and right-hand blades. If not, proceed with steps 8 - 9. Figure 52.
Troubleshooting, Adjustment, & Service MOWER BELT REPLACEMENT Q BELTS PULLEYS. o avoidOVER damaging belts, DO NOT PRY 44" & 50" PTO Belt Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, turn off the engine and lock the parking brake. Remove the key. Remove the mower or place in the lowest cutting position. FRONT 2. Move the idler arm (A, Figure 53) to relieve belt tension. Drop the belt from the PTO (electric clutch) pulley. Figure 53.
Troubleshooting, Adjustment, & Service 1 Figure 55. Mower Deck - 44" & 50" Mowers A. Capscrew B. Right-hand Arbor Cover C. Spring D. Left-hand Arbor Cover Arbor Drive Belt Replacement 44", 50", & 54" Mowers Figure 56. Mower Deck- 54" Mowers A. Taptite Screws B. Right-hand Arbor Cover C. Spring D. Left-hand Arbor Cover E. Alignment Notches - NOTE: Be sure to use only genuine Simplicity replacement parts. FRONT 1. Park the tractor on a smooth, level surface such as a concrete floor.
Troubleshooting, Adjustment, & Service 40" Mower PTO Belt Replacement 1. With the mower deck installed, park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, shut the engine off, and remove the key. 2. Remove the mower deck (see "Mower deck removal"). Remove the belt covers. 3. Note the position of the idler pulley belt guides (E & F, Figure 58) when installed. Loosen the idler pulley capscrews and remove the belt from the idler pulleys (D & G).
Troubleshooting, Adjustment, & Service Figure 60. Release Cogged Belt Tension A. 3/8" Ratchet and Extension Figure 59. Mulching Deck (Belt Covers Removed) A. Idler Assembly Capscrew B. Spring-Loaded Idler Assembly C. Belt D. Square Hole 40" Mower Arbor Drive Belt Replacement 1. With the mower deck installed, park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, shut the engine off, and remove the key. 2.
Troubleshooting, Adjustment, & Service, 38" Mower Drive Belt Replacement NOTE: Be sure to use only genuine Simplicity replacement parts. Check the back of this manual or the decal under the hood for common replacement part numbers. 1/8" Gap NOTE: It is not necessary to remove the mower to install a new belt. However, for easier access mower can be removed. See Mower Removal in the Operation section. 1/8" Gap Refer to Figure 62. 1. Park the tractor on a smooth, level surface such as a concrete floor.
Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. ENGINE: 23 HP* Kohler Make Model Horsepower Displacement Electrical System Oil Capacity 16 HP* Honda Kohler CV23S 23 @ 3600 rpm 41,1 Cu, in (674 cc) 12 Volt, 15 amp. Alternator, 2 qt, ( 1.
Specifications TRANSMISSIONS: DIMENSIONS: K71 Type Hydraulic Fluid Capacity Speeds @ 3400 rpm Continuous Torque Output Drawbar Rating Maximum Weight on Axle Prestige / 1800 / 2800 / GT Series Hydrostatic Tuff Torq K71 lOw 30 Premium Engine Oil 4.8 qt (4,6 L) Forward: 0-7.2 MPH (0-11.6 km/h) Reverse: 0-4.5 MPH (0-72 km/h) 410 ft. Ibs. (554 N.m.) Overall Length Overall Width Height Weight Tractor 4 50" Mower Deck 54" Mower Deck 440 Ibs. (200 Kg) 728 Ibs.
Parts& Accessories REPLACEMENT PARTS TECHNICAL Replacement parts are available from your authorized dealer. Always use genuine Simplicity Service Parts. MAINTENANCE Additional copies of this manual are available, as well as fully illustrated parts lists. These manuals show all of the product's components in exploded views (3D illustrations which show the relationship of parts and how they go together) as well as part numbers and quantities used.
LawnCare & MowingInformation HOW AND WHEN TO HOW TO WATER YOUR LAWN WATER, FERTILIZE AERATE The best method of watering a lawn is to imitate a slow, soaking rain, applying about 1 inch of water. HOW TO FERTILIZE YOUR LAWN & Most lawns are watered too often, but with too little water. However too much water can allow development of diseases with your lawn. It is best to water the lawn only when necessary, and then to water it slowly, evenly, and deeply--imitating a slow, soaking rain.
LawnCare& MowingInformation WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you'll get when mowing. For the best results, follow these guidelines: • Mow when the grass is between 3"-4" (7,5-10 cm) high. • Mow with sharp blades. Short clippings of grass one inch or shorter decompose more quickly than longer blades. Sharp mower blades cut grass cleanly and efficiently, preventing frayed edges which harm the grass.
plici!q MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 2003 Simplicity Manufacturing, All Rights Reserved. Printed in USA. Inc.
OSi_lpli_il_ _I MASSEY AGCQ FERGUSON OPERATOR'S MANUAL Prestige / 1800 Conquest / 1700 Broadmoor / 2800 / GT / 2700 / YT / 1 600 / 2600 / LT Series 16HP Mfg. No. 1694009 1694010 1694011 1694018 1694019 1694020 1694027 1694028 1694029 1694170 1694179 1694207 1694209 1694277 1694279 1694281 1694301 1694368 1694429 1694430 1694431 1694465 1694487 18HP Mfg. No. 1694013 1694022 1694031 1694369 1694467 1694468 1694469 1694470 1694475 1694518 Hydro Tractors 20HP Hydro Tractors Mfg. No.
Tableof Contents Safety Rules & Information ................................. Identification Numbers ........................................ 2 5 Safety Decals ....................................................... 6 Safety Icons ......................................................... 7 Features & Controls ............................................ 8 Control Functions .................................................... 8 Parking Brake Function .........................................
SafetyRules& Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle _ GENERAL in text signifies important cautions or warnings which must be followed. OPERATION 1.
SafetyRulesandinformation, SLOPE OPERATION WARNING Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Never operate on slopes greater than 17.6 percent (10 °) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
SafetyRules& Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling. 4. Never fuel the machine indoors. 5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance. 6.
Identification Numbers IdentificationNumbers Manufacturing, Inc. Wl 53074-0997 U.S.A. North American Models SERIAL 169XXXX Mower ID Tag Tracto I Mfg._._b_169xxxx dG s;io,.
SafetyDecals SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
CESafetyicons SAFETY ICONS Danger: Machine Rollover. Warning: Read Operator's Manual. Do not use this machine on slopes greater than 10 °. Read and understand the Operator's Manual before using this machine. Danger: Thrown Objects. Danger: Dismemberment. This machine is capable of throwing objects and debris. Keep bystanders away. This machine can amputate limbs. Keep bystanders and children away when engine is running. Warning: Remove Key Before Servicing. Danger: Dismemberment.
Features& Controls Hydraulic Lift Models na Select Manual Lift Models 40" Models Select Manual Lift Models CONTROL Figure 1. Controls FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
Features& Controls, 40" MOWER DECKS _J Headlights The light switch turns the tractor headlights on and off. _PTO Switch The PTO (Power Take-Off) switch engages and disengages attachments that use the PTO. To engage the PTO, pull UP on the switch. Push DOWN to disengage. Note that the operator must be seated firmly in the tractor seat for the PTO to function.
Features& Controls Steering Tilt Adjust (Select Models) Use the tilt knob located on the bellows to release the pivot mechanism and pivot the wheel to the desired position. Release the tilt knob to lock in position. _ Attachment Lift Control Lever Manual Lift Models: The attachment lift control lever raises and lowers attachments that utilize the tractor's manual lift linkage.
Features& Controls DASHBOARD DISPLAY (SELECT MODELS) Display Items Refer to Figures 3a and 3b. o_ A. FUEL LEVEL Indicates the amount of fuel in the fuel tank. Left is empty; right is full. B. HOUR METER / CLOCK / SERVICE INDICATOR Displays the clock, hour meter, and maintenance reminder. Figure 3a. Dashboard Display - Early Models C. SELECT BUTTON Used to set the clock and reset the maintenance reminder. D. SET BUTTON Used to set the clock and reset the maintenance reminder. E.
Operatingthe Tractor GENERAL SAFETY INTERLOCK SYSTEM TESTS SAFETY SAFETY Be sure to read all information in the Safety and Operation sections before attempting to operate this unit. Become familiar with all of the controls and how to stop the unit. This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety: do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operating theTractor STOPPING THE TRACTOR MOWING & ENGINE 1. Set the mower cutting height to the desired level and set the gauge wheels to the appropriate position (if equipped). 2. Engage the parking brake. Make sure the PTO switch is disengaged. 3. Start the engine (see STARTING THE ENGINE). 4. Fully lower the mower using the attachment lift lever. 5. Set the throttle to FULL. 1. Return the ground speed control(s) to neutral. 2. Disengage the PTO and wait for all moving parts to stop. 3.
Operating theTractor USING A MULCHING (40" MOWER ONLY) Benefits MOWER of Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and then blows them down into the lawn. These tiny particles decompose rapidly into by-products that your lawn can use. Under proper conditions your mulching mower virtually eliminate noticeable clippings on the lawn surface.
Operating theTractor ADJUSTING MOWER CUTTING HEIGHT- 40" MOWER DECKS The cutting height adjustment lever (A, Figure 6) controls the mower cutting height and has five positions. The highest cutting position should be used when transporting to and from the work site (do not cut with the lever in the highest position). The lower four positions are used when mowing. Set this lever so that the deck is cutting off 1/3 the height of the grass or less.
Operating theTractor MOWER DECK REMOVAL INSTALLATION & Lift Link Models WARNING Figure 9. Lift Arms (Viewed from underneath right side of tractor) A. Mower Lift Arm C. Flat Washer B. Tractor Lift Arm D. Safety Clip Engage parking brake, disengage PTO, stop engine and remove key before attempting to install or remove the mower. Removing the Mower Deck 1. Park tractor on a hard, level surface such as a concrete floor. Turn off PTO switch and engine, remove the key and apply parking brake. 2.
Operating theTractor Installing the Mower Deck 1. Park tractor, shut off PTO and engine, remove the key and apply parking brake. Turn the wheels fully to the left. . Place mower height adjuster (B, Figures 7 & 8) in the lowest cutting position. Place the mower lift lever in the lowest position, also. Slide mower deck under right side of tractor so that mower hitch is aligned with the front tractor hitch. . See Figure 11. Turn wheels straight.
Operating theTractor MOWER DECK REMOVAL INSTALLATION & Chain Lift Models WARNING Engage parking brake, disengage PTO, stop engine and remove key before attempting to install or remove the mower. Figure 12. Raising & Lowering Mower A. Attachment Lift- Manual B. Attachment Lift- Hydraulic C. Cutting Height Control Muffler and surrounding areas may be hot. Removing the Mower Deck 1.
Operating theTractor Installing the Mower Deck NOTE: Perform mower installation on a hard, level surface such as a concrete floor. 1. Park the tractor, fully lower the attachment lift, turn off the PTO switch, turn off the engine, remove the key, and engage the parking brake. Turn the wheels fully to the left. t 2. Place mower in the lowest cutting position using the mower height adjuster.
Operating theTractor Snowthrower S nowt hrowe r & Dozer Applications Applications & Dozer _k_;_ _L_.i ;'" _ .-I_-=_.-'" _-. _._-5: .? .-;.-_ _ Mower Applications Mower Applications Figure 17. Lift Lock Plate - Hydraulic Lift Models A. Lift Cylinder B. Flat Head Pin (Original) C. Flat Head Pin (New) D. Lock Plate E. Hair Pin Clips F. Lift Shaft Assy. G. Washers LIFT VARIATIONS ATTACHMENTS (__.._ Figure 18. Lift Link - Manual Lift Models A. Pin B. Rear Hole of Lift Bar (Snowthrower Applications) C.
Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your tractor and mower.
RegularMaintenance CHECK / CLEAN OIL COOLER (SELECT MODELS) Service Interval: Every 25 Hours, or As Necessary The engine oil cooler is located on the side of the engine (A, Figure 19) and should be cleaned with compressed air at regular intervals or if dirty. SAFETY CHECK INTERLOCK SYSTEM Service Interval: Every Fall & Spring Check the function of the safety interlock system using the test procedure found on page 12 of this manual. If the tractor fails any of the tests, see your dealer. Figure 19.
RegularMaintenance CHECK TIRE PRESSURES Service Interval: Every 25 Hours Tire Pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the "Max Inflation" stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life. Size PSI bar 23x 10.5-12 6-8 ,41-,55 20 x 10.0-8 6-8 ,41-,55 16 x 6.50-8 15 1,0 15 x 6.00-6 12-15 ,68-,82 Figure 20.
RegularMaintenance LUBRICATION Service Interval: Every 25 Hours Lubricate the unit at the locations shown in Figures 2226 as well as the lubrication points listed. Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and pulleys. Wipe surfaces clean before and after lubrication. Grease: v\ Figure 23.
RegularMaintenance LUBRICATE REAR AXLE SHAFTS .__ Service Interval: Yearly _ K71 Models We recommend removing the rear wheel hubs and lubricating the axle shafts yearly. This prevents the wheel hubs from seizing onto the axle shaft and makes future service easier. 1. Turn off the ignition, turn off the PTO, engage the parking brake, and block the front tires. .0 2.
RegularMaintenance WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. , WARNING For your personal safety, blade mounting capscrews must each be installed with a hex/spline washer and spring washer, then securely tightened. Torque blade mounting capscrew to 45 - 55 ft. Ibs. (61 - 75 N.m.) LOOSEN Figure 28.
RegularMaintenance \ \ Figure 32. Blade Installation - 40" Mowers A. Blade Mounting Capscrew B. 4x4 Wood Block C. Blade Adapter D. Blade E. Alignment Pin F. Spring Washer G. Spline Washer Figure 31. Blade Installation - 54" Mowers A. 4x4 Wood Block B. Spline Washer C. Spring Washer D. Blade Bolt CHECK MOWER BLADE TIMING 40" MOWERS Service Interval: Yearly 1. Turn the PTO OFF, engage the parking brake, turn the engine off, and remove the key. Remove the mower deck (see "Mower deck removal"). 2.
RegularMaintenance TRANSMISSION IDENTIFICATION Several service procedures within this book are identified by, and vary by, transmission type. To determine what transmission is in your tractor, check the identification tag attached to the axle of the transmission (Figure 34), or check your tractor's parts book. TRANSMISSION ® MAINTENANCE / Do not allow dirt, water, or other debris to enter the expansion chamber or transmission. Even a small amount of dirt can damage the transmission Figure 34.
RegularMaintenance Figure 36. Seat Deck Access Plug A. Expansion Chamber Access Plug Figure 37. Differential Fill Plug Access A. Differential Fill Plug K71 Maintenance The following maintenance procedures must be performed on the K71 transmission after the first 50 hours of operation and then after every 250 hours. TRANSMISSION INFORMATION Transmission Oil Capacity: Apx. 4-1/2 qt (4.25L) Transmission Oil Type: SAE 10W-30 with a minimum API rating of SG/CD.
RegularMaintenance 0 0 I4 _F_J,_,L Figure 40. Internal Transmission Filter Service A. Filter Access Cap B. Internal Filter Figure 41. Transmission A. 14mm Drain Plugs B. Filter Access Cap 5. Remove and replace the internal transmission filter (B, Figure 40). 6. Reinstall the filter access cap (A, Figure 40) and the two 14mm drain plugs (A, Figure 41). 7. Using a long funnel, add 2 quarts of oil to the differential fill (See Figure 37). The differential fill cap should have been removed earlier). 8.
RegularMaintenance MAINTENANCE 31 RECORDS
Troubleshooting, Adjustment, & Service TROUBLESHOOTING WARNING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. To avoid serious injury, perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged.
Troubleshooting, Adjustment, & Service Tractor Troubleshooting Tractor Cont. drive belt slips. Brake will not hold. Tractor steers hard or handles poorly. 1. 2. 3. 4. 1. 2. 1. 2. 3. TROUBLESHOOTING PROBLEM Mower will not raise. Mower cut is uneven. Mower cut is rough looking. Attach or repair. 2. 3. 1. 2. 1. 2. 3. Lift linkage not properly attached or damaged. Dirt in hydraulic lines. Brake pedal depressed. Mower not leveled properly. Tractor tires not inflated equally or properly.
Troubleshooting, Adjustment, & Service BATTERY CHARGING WARNING Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging. A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component. If there is any doubt about the cause of the problem, see your dealer.
Troubleshooting, Adjustment, & Service STEERING WHEEL ADJUSTMENT NOTE: The steering wheel on Snapper models is not adjustable. 1. Use a suitable punch to remove the roll pin at the base of the steering wheel (B, Figure 45). 2. Pull down on the rubber boot to expose the two holes in the steering shaft (A). Thicker Spoke Faces Seat 3. Align the hole in the steering wheel with the appropriate steering shaft hole and install the roll pin.
Troubleshooting, Adjustment, & Service PTO CLUTCH ADJUSTMENT WARNING To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. Check the PTO clutch adjustment after the initial 25 hour break-in period and then after every 250 hours of operation. Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been installed. 1.
Troubleshooting, Adjustment, & Service MOWER ADJUSTMENTS Gauge Wheels (Select WARNING Models) Before checking mower, shut off PTO and engine, remove the key, and allow all moving parts to The mower gauge wheels can be placed in two positions depending on the height of cut. When using higher cutting heights, set the wheels in the lower position. When using lower cutting heights, set the wheels in the upper position. To adjust: stop. CAUTION 1. Remove the hair pin clip (A, B, Figure 50).
Troubleshooting, Adjustment, & Service FRONT-TO-BACK LEVELING NOTE: 54" mowers have two adjustment rods that should be adjusted simultaneously. 6. Arrange the blades so they face front-to-back. 7. Measure the distance from the ground to the front tip of the center blade, and from the ground to rear tips of left-hand and right-hand blades. Front tip of the center blade should be 1/4" (6mm) higher than rear tips of left-hand and right-hand blades. If not, proceed with steps 8 - 9. Figure 52.
Troubleshooting, Adjustment, & Service MOWER BELT REPLACEMENT Q BELTS PULLEYS. o avoidOVER damaging belts, DO NOT PRY 44" & 50" PTO Belt Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, turn off the engine and lock the parking brake. Remove the key. Remove the mower or place in the lowest cutting position. FRONT 2. Move the idler arm (A, Figure 53) to relieve belt tension. Drop the belt from the PTO (electric clutch) pulley. Figure 53.
Troubleshooting, Adjustment, & Service 1 Figure 55. Mower Deck - 44" & 50" Mowers A. Capscrew B. Right-hand Arbor Cover C. Spring D. Left-hand Arbor Cover Arbor Drive Belt Replacement 44", 50", & 54" Mowers Figure 56. Mower Deck- 54" Mowers A. Taptite Screws B. Right-hand Arbor Cover C. Spring D. Left-hand Arbor Cover E. Alignment Notches - NOTE: Be sure to use only genuine Simplicity replacement parts. FRONT 1. Park the tractor on a smooth, level surface such as a concrete floor.
Troubleshooting, Adjustment, & Service 40" Mower PTO Belt Replacement 1. With the mower deck installed, park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, shut the engine off, and remove the key. 2. Remove the mower deck (see "Mower deck removal"). Remove the belt covers. 3. Note the position of the idler pulley belt guides (E & F, Figure 58) when installed. Loosen the idler pulley capscrews and remove the belt from the idler pulleys (D & G).
Troubleshooting, Adjustment, & Service Figure 60. Release Cogged Belt Tension A. 3/8" Ratchet and Extension Figure 59. Mulching Deck (Belt Covers Removed) A. Idler Assembly Capscrew B. Spring-Loaded Idler Assembly C. Belt D. Square Hole 40" Mower Arbor Drive Belt Replacement 1. With the mower deck installed, park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, shut the engine off, and remove the key. 2.
Troubleshooting, Adjustment, & Service, 38" Mower Drive Belt Replacement NOTE: Be sure to use only genuine Simplicity replacement parts. Check the back of this manual or the decal under the hood for common replacement part numbers. 1/8" Gap NOTE: It is not necessary to remove the mower to install a new belt. However, for easier access mower can be removed. See Mower Removal in the Operation section. 1/8" Gap Refer to Figure 62. 1. Park the tractor on a smooth, level surface such as a concrete floor.
Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. ENGINE: 23 HP* Kohler Make Model Horsepower Displacement Electrical System Oil Capacity 16 HP* Honda Kohler CV23S 23 @ 3600 rpm 41,1 Cu, in (674 cc) 12 Volt, 15 amp. Alternator, 2 qt, ( 1.
Specifications TRANSMISSIONS: DIMENSIONS: K71 Type Hydraulic Fluid Capacity Speeds @ 3400 rpm Continuous Torque Output Drawbar Rating Maximum Weight on Axle Prestige / 1800 / 2800 / GT Series Hydrostatic Tuff Torq K71 lOw 30 Premium Engine Oil 4.8 qt (4,6 L) Forward: 0-7.2 MPH (0-11.6 km/h) Reverse: 0-4.5 MPH (0-72 km/h) 410 ft. Ibs. (554 N.m.) Overall Length Overall Width Height Weight Tractor 4 50" Mower Deck 54" Mower Deck 440 Ibs. (200 Kg) 728 Ibs.
Parts& Accessories REPLACEMENT PARTS TECHNICAL Replacement parts are available from your authorized dealer. Always use genuine Simplicity Service Parts. MAINTENANCE Additional copies of this manual are available, as well as fully illustrated parts lists. These manuals show all of the product's components in exploded views (3D illustrations which show the relationship of parts and how they go together) as well as part numbers and quantities used.
LawnCare & MowingInformation HOW AND WHEN TO HOW TO WATER YOUR LAWN WATER, FERTILIZE AERATE The best method of watering a lawn is to imitate a slow, soaking rain, applying about 1 inch of water. HOW TO FERTILIZE YOUR LAWN & Most lawns are watered too often, but with too little water. However too much water can allow development of diseases with your lawn. It is best to water the lawn only when necessary, and then to water it slowly, evenly, and deeply--imitating a slow, soaking rain.
LawnCare& MowingInformation WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you'll get when mowing. For the best results, follow these guidelines: • Mow when the grass is between 3"-4" (7,5-10 cm) high. • Mow with sharp blades. Short clippings of grass one inch or shorter decompose more quickly than longer blades. Sharp mower blades cut grass cleanly and efficiently, preventing frayed edges which harm the grass.
plici!q MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 2003 Simplicity Manufacturing, All Rights Reserved. Printed in USA. Inc.
