Installation Guide
 32 • Residen al Electric Water Heater Use and Care Guide
MAINTENANCE
3
Remove the upper or lower 
access panel on the water 
heater and carefully fold back 
the insula on and plas c element/
thermostat cover. 
4
Make sure the replacement 
thermostat matches the 
original thermostat. 
5
Mark the wires with tape so 
you’ll know how to put them 
back on. 
6
Disconnect the wires from the 
bad thermostat and remove 
the thermostat from the 
metal moun ng clip. 
7
Install the new thermostat in 
the metal moun ng clip. 
8
Make sure the new thermo-
stat fi ts snuggly against the 
tank. You should NOT be able 
to slip a business card between the 
thermostat and the tank. If you can, 
bend the thermostat moun ng clip 
un l the thermostat fi ts  ghtly against 
the tank. 
9
A ach the wires following the 
wiring diagram on the water 
heater’s label. Make sure all 
wire connec ons are  ght. 
10
Replace the plas c element/
thermostat cover, insula on, 
and access panel. 
11
Replace the cover on the 
electrical junc on box.
12
Restore power to the water 
heater. It may take two hours 
for the tank to heat up. 
T&P Relief Valve Maintenance
Read and follow the opera ng and 
annual maintenance instruc ons 
provided by the manufacturer of the 
T&P Relief Valve (yellow label a ached 
to T&P Relief Valve). Minerals in the 
water can form deposits that cause 
the valve to s ck or create blocked 
passages, making the T&P Relief Valve 
inopera ve. Follow these guidelines:
• At least annually, operate the T&P 
Relief Valve manually to ensure the 
waterways are clear and the valve 
mechanism moves freely (above). 
Before opera ng the valve manually, 
check that it will discharge in a place 
for secure disposal. If water does 
not fl ow freely from the end of the 
discharge pipe, turn OFF the power 
to the water heater. Call a qualifi ed 
person to determine the cause.
WARNING! Hot water will be 
released. Before opera ng the T&P 
relief valve manually, check that it will 
discharge in a safe place. If water does 
not fl ow freely from the end of the 
discharge pipe, turn the power to the 
water heater OFF. Call a qualifi ed 
person to determine the cause.
• At least every fi ve years, have a quali-
fi ed person inspect the T&P Relief 
Valve and discharge pipe. Damage 
caused by corrosive water condi ons, 
mineral deposits, or other problems 
can only be determined when a qual-
ifi ed person removes and inspects 
the valve and its components.
• Note that a dripping T&P Relief Valve 
is usually caused by the home’s water 
pressure being too high or the lack 
of a Thermal Expansion Tank. If your 
T&P Relief Valve drips, see page 28. 
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MAINTENANCE










