Installation Guide
Residen al Electric Water Heater Use and Care Guide • 31
4
Connect a garden hose to the 
drain valve and place the other 
end of the hose in a drain or 
outside (or use buckets). Turn OFF the 
cold water valve that supplies the water 
heater. Open the drain valve on the 
water heater. Opening a hot water 
faucet will help the tank drain faster. 
5
Remove the upper or lower 
access panel on the water 
heater, and then fold back the 
insula on and remove the plas c 
element/thermostat cover. 
6
With the tank drained and 
power off , remove the power 
wires from the element you 
intend to replace. 
7
Remove the bad element using 
an element wrench. 
8
Make sure the new element is 
the correct replacement by 
referring to the water heater’s 
data plate for voltage and wa age 
informa on.
9
Clean the threads in the tank 
opening with a rag. Insert the 
new element equipped with a 
rubber gasket. NOTE: Use a drop of 
hand dishwashing liquid to lubricate the 
gasket to help avoid damaging the 
gasket as it is being  ghtened. Tighten 
with an element wrench. 
NOTICE: Do not turn power back on un l 
the tank is completely full of water. For 
complete instruc ons on fi lling the tank, 
follow Step 8 in the Installa on sec on.
10
Refi ll the tank by opening the 
cold water supply valve. Make 
sure a hot water faucet is open 
and the drain valve is closed. Allow the 
hot water to run full for at least three 
minutes to make sure the tank has all 
the air removed and is completely full 
of water. Failure to perform this step 
can cause the upper hea ng element to 
burn out. Once you are certain the tank 
is completely full of water, close the hot 
water faucet. 
11
Check the newly installed 
element for leaks. If a leak is 
present,  ghten the element 
un l the leak stops. If you cannot stop 
the leak, drain the tank and remove the 
element. Inspect the gasket for dam-
age. If the gasket is damaged, replace 
the gasket and re-install the element. 
12
Once the element is success-
fully installed and there are no 
leaks, replace the power wires, 
thermostat cover, insula on, and access 
panel. Make sure all wire connec ons 
are  ght. Replace the cover on the 
electrical junc on box.
13
Restore power to the water 
heater. It may take two hours 
for the tank to heat up. 
Replacing the Thermostat
WARNING! Working on an ener-
gized circuit can result in severe injury 
or death from electrical shock. Turn 
power off . Check wires with a non-
contact circuit tester to make sure 
power is off . When you are fi nished, be 
sure all covers are secured to reduce 
the risk of fi re and electric shock. 
To replace the thermostat, you’ll need 
the following tools and supplies: 
• A non-contact circuit tester. Always 
turn power OFF and check with a non-
contact circuit tester before working on 
the water heater. 
• A replacement thermostat (available 
at Lowe’s®). Take the old thermostat 
to the store to ensure the replace-
ment thermostat is correct. 
• A business card to check the gap be-
tween the thermostat and the tank 
• Tape and a permanent marker to 
mark the wires
• A fl at blade and a Phillips screwdriver
Steps for Replacing the
Thermostat: 
1
Turn the power OFF at the 
circuit breaker or remove fuses. 
NOTICE: It is not necessary to drain the 
tank to replace a thermostat. 
2
Open the electrical junc on box 
on top of the water heater. Using 
a non-contact circuit tester, check 
the power wires to make certain the 
power is OFF. 
MAINTENANCE










