R Watersilk Whirlpool Baths: K-1384-AC K-1384-H-AC K-1384-JA-AA 106995-CA (1093) Copyright E1993 Kohler Co.
IMPORTANT SAFETY INSTRUCTIONS ATTENTION INSTALLER: INSTRUCTIONS PERTAINING TO RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS READ AND FOLLOW ALL INSTRUCTIONS WARNING: When using this unit, always follow basic precautions, including the following: A pressure wire connector marked ground is provided within the terminal compartment.
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROUGHING-IN: K-1384-AC, K-1384-JA-AA . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . Required Electrical Service . . . . . . . . . . . . . . . . . . Product Information . . . . . . . . . . . . . . . . . . . . . . . . Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . ROUGHING-IN: K-1384-H-AC . . . . . . . . . . . . . . . . .
1. ROUGHING-IN: K-1384-AC, K-1384-JA-AA A. ORDERING INFORMATION C. PRODUCT INFORMATION Fixture: Factory installed components include pump, control with water level control, and piezoic switch. basin area Bathing well 47” x 30” Accessories/hardware: top area weight 62” x 38” 125 lbs. water depth capacity 17-1/2” 124 gals.
2. ROUGHING-IN: K-1384-H-AC A. ORDERING INFORMATION C. PRODUCT INFORMATION Factory installed components include pump, heater, control with water level control, and piezoic switch. Fixture: basin area Bathing well 47” x 30” Accessories/hardware: top area weight 62” x 38” 135 lbs. water depth capacity 17-1/2” 124 gals.
3. PRODUCT NOTICES A. INSTALLER HAZARD NOTIFICATION B. FACTORY-ASSEMBLED FEATURES DANGER: Risk of fire, electric shock, or injury to persons. Read important safety instructions on inside front cover of these instructions. K-1384, K-1384-JA: Factory installed components include pump, control, piezo switch, and water level control. WARNING: Risk of electrical shock. A licensed electrician should make all electrical connections.
4. PRODUCT REQUIREMENTS A. SUMMARY OF KEY REQUIREMENTS B. PLUMBING SPECIFICATIONS S Install unit to level subfloor. If using a rim mounted bath faucet, flexible connections between the valves and spout may be required. Confirm adequate mounting and connection space of specified faucet for your installation. S Provide properly dimensioned framing. S Bath can be installed in a corner. Recess, peninsular or sunken installation is also possible.
5. INSTALLATION REQUIREMENTS A. TOOLS REQUIRED B. MATERIALS REQUIRED S Conventional woodworking tools S Plumbers putty S Arc pliers or 14” pipe wrench S Water-resistant sealer S Rule S Wall coverings, as necessary S Level S RTV silicone sealant S Safety shoes S Four 1/4” x 1” lag screws S Safety glasses S Square S Screwdriver S Pliers S Utility knife C. CLEARANCE REQUIREMENTS D.
C. STUD POCKET PREPARATION Construct a recess designed for your particular installation. Framing is of 2 x 4 construction. When constructing framing, allow for thickness of sub and finished wall materials. If an apron wall without a ledge is desired, the finished apron wall surface must be 1/32” under the bath rim. Bath can be installed in a corner. Recess, peninsular or sunken installation is also possible. Possible studding arrangements are illustrated in 1. through 4.
4. Peninsular Installation: construction is illustrated. Suggested stud D. PLUMBING PREPARATION Position plumbing according to roughing-in dimensions. Cap supplies and check for leaks. 7. BEFORE INSTALLING UNIT A. TILING-IN BEAD INSTALLATION Before setting bath, an optional tiling-in bead is recommended to be applied to whatever side of the bath contacts the wall. Refer to Ordering Information located in Roughing-In section beginning on page 4.
8. INSTALL WHIRLPOOL A. WHIRLPOOL SET-IN Choose one of the three recommended options below that is best for your particular installation as described in 1., 2., or 3. Follow the appropriate instructions. If subfloor is not level, some shimming of the bath and pump will be necessary. See 8.B. for height adjustment. 1. Install Using Gypsum: Place a 2” thick layer of gypsum cement (such as Gyp-Crete 2000) on the floor where the whirlpool is to be set. This will help secure, level and support the bath.
B. HEIGHT ADJUSTMENT NOTICE: Steps B. and C. are necessary for making your Kohler Whirlpool operate more quietly. Drainage If the subfloor is level, no adjustment is necessary; proceed to Step C. If the subfloor is not level, shim beneath pump bracket (plywood is recommended). Do not change the elevation of the pump relative to the whirlpool bath since this may affect performance. Use a 5” x 7” (minimum) piece of plywood. É É Shim if necessary, using 5” x 7” (minimum) plywood Bracket C.
9. FIELD WIRE ELECTRONICS A. SERVICE REQUIREMENTS The whirlpool controls and system have been prewired at the factory. A licensed electrician should make a routine service connection to the field wiring compartment of the control box. See Electrical Requirements section on page 7 of Product Requirements. Dedicated services are required for the whirlpool and heater. WARNING: Risk of electrical shock. A licensed electrician should make all electrical connections. WARNING: Risk of electrical shock.
2. Field Wiring Compartment Whirlpools with heaters are configured as shown. Whirlpool Switch Suction Loosen the screws on the control box cover and on the heater cover and remove both covers. Level Control Air Line Heater Box Field Wiring Compartment Proceed with appropriate electrical connections. Thermostat Control D.
Neutral (White) F. CONNECT HEATER - 60 HZ AT 120 V Ground Lug A 120 V, 15 A dedicated service for the heater is required. Ground (Green) A Ground-Fault Circuit-Interrupter (GFCI) is required to provide additional protection against line-to-ground shock hazard. NOTE: Make sure heater thermostat is turned to maximum before closing up access panel. Line (Black) Bonding Lug on Heater Casting (for bonding in accordance with national and local codes) L1 G.
11. COMPLETE FINISH WALL CAUTION: Risk of product damage. Do not support the weight of the whirlpool by the rim. Gypsum Wallboard Subwall Finished Wall Material Protect whirlpool surface. Make sure the vinyl bead is attached securely to the sides being built into the wall. Cover framing and walls with gypsum wallboard. Water-Resistant Sealant Tape and mud drywall...seal drywall and joints under bath rim. Install finished wall material to subwall.
14. CONFIRM PROPER OPERATION A. START-UP WHIRLPOOL Refer to Important Safety Instructions on page 2 before operating this whirlpool. Please perform the following so that the owner may safely receive the benefits of whirlpool bathing. 1. Rotate jets so they are facing down toward basin. 2. Fill the whirlpool bath to a water level at least 2” above the top of the highest jet. A water level device in the whirlpool prevents the pump from turning on unless an adequate amount of water is in the bath.
C. TROUBLESHOOT WHIRLPOOL SYSTEM This troubleshooting guide is for general aid only. A Kohler Authorized Service Representative or a qualified electrician should correct all electrical problems. For warranty service, contact your dealer or wholesale distributor. SYMPTOMS 1. Whirlpool does not start/stop. PROBABLE CAUSES RECOMMENDED ACTION A. No power to power panel. A. Set/Reset GFCI/ELCB breaker; check wiring to power module. B. Little or no water in bath. B.
Kohler Co.
R 106995-CA (1093) Kohler Co.
