GHR130 & WHR130 GRAIN AUGERS PTO DRIVE MODELS ASSEMBLY & OPERATOR MANUAL Grain Augers included in this manual: GHR 130-51 GHR 130-61 GHR 130-71 WHR 130-51 WHR 130-61 WHR 130-71 Read this manual before using product. Failure to follow instructions and safety precautions can result in serious injury, death, or property damage. Keep manual for future reference.
This product has been designed and constructed according to general engineering standardsa. Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice. For your convenience, we include this sign-off sheet so you can record your periodic reviews.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD TABLE OF CONTENTS 1. Introduction .......................................................................................................................... 5 2. Safety First............................................................................................................................ 7 2.1. General Safety ......................................................................................................... 8 2.2. Assembly Safety..........
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD TABLE OF CONTENTS 6. Maintenance & Storage...................................................................................................... 43 6.1. General Maintenance Procedures.......................................................................... 43 6.2. General Storage Procedures.................................................................................. 44 7. Troubleshooting ..............................................................
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 1. INTRODUCTION 1. Introduction Thank you for purchasing a WHEATHEART grain auger. Before using, please read this manual and understand the various features of the equipment and precautions for efficient and safe operation. Keep this manual handy for frequent reference and to review with new personnel. A sign-off form is supplied on the inside front cover to record your safety reviews.
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WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 2. SAFETY FIRST 2. Safety First The Safety Alert symbol to the left identifies important safety messages on the product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety messages. Signal Words Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE with the safety messages.
2. SAFETY FIRST 2.1. GENERAL SAFETY WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 2.1. GENERAL SAFETY Important: This general safety section includes instructions that apply to all safety practices. Any instructions specific to a certain safety practice (e.g., assembly safety), can be found in the appropriate section. Always read the complete instructional sections and not just these safety summaries before doing anything with the equipment.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 2. SAFETY FIRST 2.2. ASSEMBLY SAFETY • Follow good shop practices: • keep service area clean and dry • be sure electrical outlets and tools are properly grounded • use adequate light for the job at hand • Think SAFETY! Work SAFELY! 2.2. ASSEMBLY SAFETY • Read through the instructions to get to know the sub-assemblies and hardware that make up the equipment. • Do not take chances with safety. The components are large, heavy, and can be hard to handle.
2. SAFETY FIRST 2.3. WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 2.3. 2.4. TRANSPORT & PLACEMENT SAFETY • Transport auger in full down position with slight tension on cable. • Properly place hitch pin and securely attach safety chain. Use a type of hitch pin that will not allow auger to separate from towing vehicle. • Always attach an SMV (slow moving vehicle) sign before transporting auger. Equip the auger with the necessary lights for transportation where required by law.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 2. SAFETY FIRST 2.6. HYDRAULIC SAFETY 2.6. HYDRAULIC SAFETY • Wear proper hand and face protection when searching for hydraulic leaks. Escaping fluid under pressure can penetrate the skin, causing serious injury like gangrene. In case of accident, see a doctor immediately. • Fluid leaks in the hydraulic lift cylinders or hoses will allow the auger to lower inadvertently. Repair all leaks and breaks immediately.
2. SAFETY FIRST 2.8. MAINTENANCE SAFETY WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD Figure 2.1 2.8. MAINTENANCE SAFETY • Shut down and lock out all power before attempting maintenance of any kind. If applicable, disconnect PTO driveline from tractor or hydraulic hoses on units with hydraulic drive hoppers. • After maintenance is complete, replace and secure all safety guards and safety devices, and if applicable, service doors and cleanout covers.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 2. SAFETY FIRST 2.9. SAFETY DECALS • Do not modify any auger components without authorization from WHEATHEART. Modification can be dangerous and result in serious injuries. 2.9. SAFETY DECALS • Keep safety decals clean and legible at all times. • Replace safety decals that are missing or have become illegible. See decal location figures that follow. • Replaced parts must display the same decal(s) as the original part.
2. SAFETY FIRST 2.9. SAFETY DECALS WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD DECAL #17096 DECAL #19960 DECAL #17698 DECAL #28615 Figure 2.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 2. SAFETY FIRST 2.9. SAFETY DECALS DECAL #17103 DECAL #17102 DECAL #17113 DECAL #17098 DECAL #17097 Figure 2.
2. SAFETY FIRST 2.9.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3. ASSEMBLY 3.1. TUBES & FLIGHTING 3. Assembly Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. Before beginning assembly, familiarize yourself with all the sub-assemblies and hardware making up the auger. Have all parts on hand and arrange them for easy access.
3. ASSEMBLY 3.2. TRACK SHOE & TRACK STOP WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3. Slide tube sections together and secure. Make sure to align upper and lower track ends and then tighten bolts. Secure with hardware in table below. Important: Track ends must align to allow track shoe to smoothly slide over track joint. Misalignment may cause jamming. Details for fasteners For Flighting 5/8” x 4-1/2” GR 8 bolts and locknuts Amt 2 For Tubes 7/16” x 1-1/4” bolts and locknuts Amt 12 Figure 3.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3. ASSEMBLY 3.2. TRACK SHOE & TRACK STOP Figure 3.4 Figure 3.3 Auger Track Stop 51’ 61’ 71’ 1st set of holes from top 2nd set of holes from top 3rd set of holes from top 3. Slide track shoe along full length of track to make certain there is no binding and that track ends properly align. The upper and lower tracks must align to allow track shoe to roll smoothly over this joint (Figure 3.2 and 3.3).
3. ASSEMBLY 3.3. INTAKE HITCH WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3.3. INTAKE HITCH 1. Clean dirt and paint from lower flight stub and intake bushing. 2. Attach intake hitch to lower auger tube and tighten securely. 3. Maintain 1/2” (1.27 cm) clearance between bushing and end of flight. 4. Attach clevis to intake hitch with clevis pin and gripclip. Figure 3.6 Part Size Amt Intake Hitch Clevis Pin 7/16” x 1-1/4” bolt and locknut 3/4” 8 1 3.4.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3. ASSEMBLY 3.5. SHAFT DRIVE GEARBOX 3.5. SHAFT DRIVE GEARBOX These augers are equipped with chain couplers pre-installed on gearbox. Important: 1. Remove chain and secure half the chain coupler to driveshaft using a 3/8” x 1-3/4” long square key. 2. Place gearbox assembly on auger tube leaving a minimum 1/8” (3.2 mm) clearance between chain connectors. 3. Re-install chain and adjust sprocket clearance to approximately 1/16” (1.6 mm).
3. ASSEMBLY 3.6. DRIVESHAFT SHIELD WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3.6. DRIVESHAFT SHIELD Refer to Table 3.2 for the proper sequence for your particular auger. Shielding is installed working from the gearbox assembly up to the discharge end. 1. Attach drive shield to the shield mount with two 3/8” x 3/4” bolts and locknuts. Then attach to gearbox with two 5/8” x 1" bolts and lockwashers. 2.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3. ASSEMBLY 3.7. DISCHARGE SPOUT 3.7. DISCHARGE SPOUT 1. Attach discharge spout with two 7/16" x 1-3/4" bolts and locknuts (Figure 3.9). Figure 3.9 3.8. TRUSS See Figure 3.10 and Figure 3.11. Note: Important: Two 3/8” cable clamps are supplied to secure truss cables to the eyebolts as described below. All other applications require 5/16” cable clamps. 1. Fasten lower truss anchor to bracket. • use two 7/16” x 1-1/4” bolts and locknuts. 2.
3. ASSEMBLY 3.8. TRUSS Important: WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 6. Insert other end of truss cable through this eyebolt. Pull out all slack and secure with 2 cable clamps. 7. Tighten eyebolts to take remaining slack out of truss cable and to maintain the appropriate upward bow. After tension is adjusted, tighten cable clamps on truss support brackets and upper truss anchor. Check for proper side alignment.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3. ASSEMBLY 3.8. TRUSS Figure 3.
3. ASSEMBLY 3.9. TRANSPORT UNDERCARRIAGE WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3.9. TRANSPORT UNDERCARRIAGE See Figure 3.12. 1. Fasten the lower reach arms to the axle with three 5/8” x 2" bolts and locknuts on each side. 2. Attach long tubular crossmember to bottom of large frame brackets with 5/8” x 1-1/2” bolts and locknuts (Figure 3.12). 3.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD Note: 3. ASSEMBLY 3.9. TRANSPORT UNDERCARRIAGE e. Tighten slotted spindle nut until hub drags slightly. Back off nut about 1/4 turn until hub turns freely. f. Install cotter pin and dust cap. Installing tires may not leave you with enough clearance to position and attach undercarriage once auger tube is raised. If so, install wheels after assembly is complete. g. Check that pressure of pre-inflated tires matches pressure indicated on tire sidewall.
3. ASSEMBLY 3.9. TRANSPORT UNDERCARRIAGE Important: 28 Figure 3.15 10. For 61' and 71' augers only: Attach the tubing crossbraces to the upper lift arms as shown in Figure 3.16. • Slip tube clamps over the flat pressed ends of the lift arms (where they are attached to the frame), and loosely attach the tubing crossbraces using five 1/2” x 1-1/4” bolts and locknuts. • Use a large c-clamp vise grip to squeeze and hold the tube clamps in position for attachment to the tubing crossbraces.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 11. Attach upper lift arms to track shoe. Use a short spacer bushing (5/8” long) and flat washer on both sides, insert the 1' x 10' bolt and Tighten securely with locknut (Figure 3.17). 12. Lower upper end of auger slowly until the roller track shoe rests against the track stop. 3. ASSEMBLY 3.10. LIFT CYLINDERS & CABLE Figure 3.17 3.10.
3. ASSEMBLY 3.10. LIFT CYLINDERS & CABLE Note: WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3. Secure the solid connector end of the short cylinder connector hydraulic hose to above elbow fitting on right side lift cylinder. Use thread sealant (not supplied). The other end of this short hose is secured later. 4. Attach other lift cylinder to left side of welded bracket with four 7/16” x 1-1/4” bolts and locknuts. Tighten securely (see Figure 3.11 for correct position).
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3. ASSEMBLY 3.11. HYDRAULIC HOSE ATTACHMENT CAUTION Before attaching short connector hydraulic hose to left side lift cylinder, make certain lift cables are tightly stretched and that this hose is positioned beneath lift cable on left side lift cylinder (Figure 3.20). With lift cable beneath this hose, cable will wear on hose as auger is raised and lowered causing hose to wear through.
3. ASSEMBLY 3.12. PTO DRIVELINE WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3.12. PTO DRIVELINE Important: 1. Clean PTO driveline and flighting shaft ends of any paint or dirt. 2. Slide plain end of PTO driveline onto shaft. Make sure the holes for the roll pin are lined up and square key is in place (where necessary). • use a 3/8” x 2" long square key; tighten set screws securely (Figure 3.7). Do not extend PTO driveline beyond 92” when in use. 3.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 3. ASSEMBLY 3.15. MODEL DECAL PLACEMENT 3.15. MODEL DECAL PLACEMENT Figure 3.23 Important: Do not cover any existing safety or instruction decals with the model decals. For most decal placement, follow the figure above. Apply decals to both sides of auger tube. Lower Tubes: Place decals just below the angle flange, centered on the tube. Decals must be easily seen from the ground when auger assembly is complete.
3. ASSEMBLY 3.15.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 4. TRANSPORT & PLACEMENT 4.1. TRANSPORT PROCEDURE 4. Transport & Placement Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. 4.1. TRANSPORT PROCEDURE Follow all safety precautions when transporting the auger and use a proper towing vehicle. Important: 1. If auger is raised, place in full down position.
4. TRANSPORT & PLACEMENT 4.2. PLACEMENT PROCEDURE WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 5. Refer to “Transport & Placement Safety” on page 11 for important safety information before towing. CAUTION If auger wheels are partially or fully buried in snow or grain, failure to clear area around the wheels before moving may cause damage to the auger or result in serious injury. 4.2. PLACEMENT PROCEDURE Important: 1. Ensure towing hitch is in place and secure. Use a type of hitch pin (Figure 4.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 4. TRANSPORT & PLACEMENT 4.2. PLACEMENT PROCEDURE 4. Before connecting the hydraulic hose, ensure that the quick connect couplers on auger and tractor are clean and free of dirt by wiping with a cloth. NOTICE Dirt in the hydraulic system can damage the cylinder o-rings causing leakage and the possible failure of the system. Important: 5. After connecting hydraulic hose, visually check it for leaks, binding, flattening, kinks or wear.
4. TRANSPORT & PLACEMENT 4.2. PLACEMENT PROCEDURE WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 7. To raise auger check that the valve on hose to lift cylinders is open, raise the auger to desired height, and close hose valve. WARNING If hose valve remains open, a loss of hydraulic pressure within the tractor system will allow the auger to lower inadvertently, damaging equipment and/or causing personal injury. Do not disconnect coupler under pressure. Relieve pressure and then disconnect.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 5. OPERATION 5.1. PRE-OPERATIONAL CHECKLIST 5. Operation Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. 5.1. PRE-OPERATIONAL CHECKLIST Before operating auger each time, the operator must confirm the following: • • • • • • • • All fasteners are secure as per assembly instructions.
5. OPERATION 5.3. OPERATING PROCEDURE WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 5.3. OPERATING PROCEDURE 5.3.1. START-UP & BREAK-IN Important: 1. Properly place auger and complete the pre-operational checklist at the beginning of this chapter. If everything is satisfactory, prepare for a 30-minute operation at half speed. 2. Correctly position portable grain hopper secure it to the auger with both straps (where applicable). Anchoring and/or support auger during operation.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 5. OPERATION 5.3. OPERATING PROCEDURE DANGER Rotating Flighting Hazard! To prevent death or serious injury: • Keep away from rotating auger flighting. • Do not remove or modify auger flighting guards, doors, or covers. Keep in good working order. Have replaced if damaged. • Do not operate the auger without all guards, doors, and covers in place. • Never touch the auger flighting. Use a stick or other tool to remove an obstruction or clean out.
5. OPERATION 5.3. OPERATING PROCEDURE WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD • If the problem is plugging, clear as much of the grain as possible using a piece of wood, wet/dry vac, or other tool before restarting auger. Do not reach in and use your hands even if the tractor has been locked out. 2. If auger tube is full of grain, do not restart at full speed. Engage PTO at low rpm, gradually increasing power until normal operating speed is reached.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 6. MAINTENANCE & STORAGE 6.1. GENERAL MAINTENANCE PROCEDURES 6. Maintenance & Storage Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. 6.1. GENERAL MAINTENANCE PROCEDURES Please follow the guidelines below.
6. MAINTENANCE & STORAGE 6.2. GENERAL STORAGE PROCEDURES WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 6.2. GENERAL STORAGE PROCEDURES TO PROTECT AUGER IN STORAGE DURING THE OFF-SEASON: 1. Lower the auger to full down position with slight tension on the cable. 2. Lubricate all grease fittings according to the maintenance procedure. 3. Inspect auger for damage and note any repairs required. Order replacement parts from your dealer. 4. Check tire pressure and inflate if necessary.
WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD 7. TROUBLESHOOTING 7. Troubleshooting Problem Excessive noise or vibration. *Remember to follow proper break-in procedures—auger may run rough until tube is polished. If noise is extreme from outset or continuous after several loads of grade are fed, continue with troubleshooting below Possible Cause Chatter from wooden bearings. Truss cables incorrectly adjusted. Flighting peeled back due to plugging. Top drive inadequately lubricated.
7. TROUBLESHOOTING Problem Premature wear on auger tubes. WHEATHEART - GHR & WHR GRAIN AUGERS GRAIN AUGERS SD Possible Cause Remedy Auger being run at low capacity or empty for extended period of time. Bent flighting. Frequently occurs on farms using grain wagons. Auger should not be left unattended when filling bins. Depending on application, a belt conveyor may be more appropriate. Flighting allowed to wear beyond normal point of replacement. Shut off ball valve open.
LIMITED WARRANTY Wheatheart warrants to the buyer that the new machinery is free from defects in material and workmanship. This warranty is only effective for any new machinery that has not been altered, changed, repaired, or treated since its delivery to the buyer, other than by Wheatheart or its authorized dealers or employees, and does not apply to accessories, attachments, tools, or parts sold or operated with the new machinery if they have not been manufactured by Wheatheart.
Wheatheart Part of the Ag Growth International Inc. Group P.O. Box 39 Rosenort, Manitoba, Canada R0G 1W0 Phone: (866) 467-7207 (Canada & USA) Fax: (866) 768-4852 website: www.wheatheart.com email: sales@wheatheart.com © Ag Growth International Inc.
