R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 OPERATION MANUAL Read this manual before using product. Failure to follow instructions and safety precautions can result in serious injury, death, or property damage. Keep manual for future reference.
This product has been designed and constructed according to general engineering standardsa. Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice. For your convenience, we include this sign-off sheet so you can record your periodic reviews.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 TABLE OF CONTENTS 1. Introduction .......................................................................................................................... 1.1. Pre-Delivery Checklist .............................................................................................. 1.1.1. Mechanical ................................................................................................. 1.1.2. Safety ...................
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 TABLE OF CONTENTS 6. Maintenance........................................................................................................................ 6.1. Fluids & Lubricants ................................................................................................. 6.1.1. Storage & Handling................................................................................... 6.2. Maintenance Intervals .................
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 1. INTRODUCTION 1. Introduction Congratulations on the purchase of your new Wheatheart R Series Auger. This piece of equipment will complement your agricultural operation by aiding in the safe and efficient movement of grain, pulse crops, fertilizer, or any other granular materials. Your new Wheatheart auger will serve you well if you understand how it operates, if you use it properly, and if you care for it properly.
1. INTRODUCTION 1.1. PRE-DELIVERY CHECKLIST WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 1.1. PRE-DELIVERY CHECKLIST 1.1.1. MECHANICAL • • • • • • • • • • • • All fasteners tightened. Belts present and adjusted to proper tension. Upper chain drive adjusted and lubricated. Auger rotates freely. Tire pressure within manufacturer’s specification. Wheel bolt torque within specification.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 2. SAFETY FIRST 2. Safety First The Safety Alert symbol to the left identifies important safety messages on the product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety messages. Why is SAFETY important to you? Three big reasons: • Accidents disable and kill. • Accidents cost. • Accidents can be avoided.
2. SAFETY FIRST 2.1. GENERAL SAFETY WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 2.1. GENERAL SAFETY Important: This general safety section includes instructions that apply to all safety practices. Any instructions specific to a certain safety practice (e.g., assembly safety), can be found in the appropriate section. Always read the complete instructional sections and not just these safety summaries before doing anything with the equipment.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 2. SAFETY FIRST 2.2. OPERATING SAFETY • Follow good shop practices: • keep service area clean and dry • be sure electrical outlets and tools are properly grounded • use adequate light for the job at hand • Think SAFETY! Work SAFELY! 2.2. OPERATING SAFETY • Ensure guards are present and secure. • Clear the work area of unauthorized persons, particularly small children and pets.
2. SAFETY FIRST 2.4. STORAGE SAFETY WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 • Do not transport auger on a slope greater than 20°. The auger may overturn. 2.4. STORAGE SAFETY • Store in an area away from human activity. • Do not permit children to play on or around the stored machine. 2.5. MAINTENANCE SAFETY • • • • • • • Shut off and disable the power source before working on the machine. Ensure service area is clean and dry.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 2. SAFETY FIRST 2.5. MAINTENANCE SAFETY Figure 2.
2. SAFETY FIRST 2.6. SAFETY DECALS WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 2.6. SAFETY DECALS • Keep safety decals clean and legible at all times. • Replace safety decals that are missing or have become illegible. See decal location figures that follow. • Replaced parts must display the same decal(s) as the original part. • Safety decals are available from your distributor, dealer, or factory. 2.6.1. DECAL INSTALLATION 1.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 DECAL #17102 2. SAFETY FIRST 2.6. SAFETY DECALS DECAL #17098 DECAL #17096 DECAL #17109 DECAL #17101 DECAL #19960 DECAL #17097 DECAL #17113 Figure 2.
2. SAFETY FIRST 2.6. SAFETY DECALS WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 DECAL # 17096 DECAL # 19960 DECAL # 17113 DECAL #17098 DECAL #17097 DECAL #17102 DECAL #17101 DECAL # 17109 Figure 2.3 Safety Decal Locations If safety signs have been damaged, removed, or become illegible, or if parts are replaced without safety signs, new signs must be applied. New safety signs are available from your authorized dealer.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 3. TRANSPORT 3. Transport Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. DANGER Electrocution hazard: • This auger is not insulated. • Keep auger away from overhead power lines and devices. • Electrocution can occur without direct contact.
3. TRANSPORT WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 • Display a SMV (slow moving vehicle) emblem when transporting slower than 25 mph (40 km/hr). Never transport faster than road, terrain, or conditions will allow you to safely. WARNING A vehicle imbalance between the towing vehicle and the machine could reduce your vehicle’s stability, handling, and braking ability, and could lead to an upset or collision.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 Important: 3. TRANSPORT 8. Install the safety chain between the auger and the frame of the towing unit. The chain must have a load rating at least as high as the auger weight. SAFETY CHAIN • The safety chain should be threaded through the handle on the lower tube, and wrapped around the auger tube before attaching to the towing vehicle.
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WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 4. PLACEMENT 4. Placement Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. DANGER Electrocution hazard: • This auger is not insulated. • Keep auger away from overhead power lines and devices. • Electrocution can occur without direct contact.
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WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 5. OPERATION 5.1. DESCRIPTION OF THE EQUIPMENT 5. Operation Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. 5.1. DESCRIPTION OF THE EQUIPMENT The Wheatheart Auger is designed to efficiently handle grain, pulse crops, or other granular materials.
5. OPERATION 5.2. OPERATOR CONTROLS WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 5.2. OPERATOR CONTROLS Figure 5.1 The belt engaging lever, winch, and engine are located as shown in Figure 5.2. Please refer to engine manual for engine controls. Figure 5.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 5. OPERATION 5.3. AUGER DRIVE & LOCKOUT Figure 5.3 Belt Engaging Lever & Engine 5.3. AUGER DRIVE & LOCKOUT Correct operation of the Wheatheart auger requires pre-inspection of the drive system, operator knowledge on how to shut down the system, and a general monitoring of the system during operation. GAS ENGINE DRIVE SYSTEM Before starting the motor, ensure that: 1. The gas tank is properly closed. 2.
5. OPERATION 5.4. OPERATING PROCEDURES WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 locked position during shutdown or whenever maintenance is performed on the auger. 2. If reset is required, disconnect all power before resetting motor. PTO DRIVELINE DRIVE SYSTEM 1. Ensure that the PTO driveline is securely attached to the tractor and jackshaft. 2. Do not use PTO driveline without a rotating shield in good working order. 3.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 5. OPERATION 5.4. OPERATING PROCEDURES • Check the upper chain drive tension and alignment. Please refer to the regular maintenance schedule given in Section 6.2. for recommended service intervals after the break-in period. 5.4.2. OPERATION The following items should be checked before operating the machine each time: • Visually inspect the machine, check engine oil, and service the PTO driveline (if applicable).
5. OPERATION 5.4. OPERATING PROCEDURES WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 RESTARTING WITH A FULL TUBE NOTICE Always engage belts with engine idling. Engaging belts at high engine speed will result in premature belt wear The tube may be filled with material if the machine is shut down inadvertently or for an emergency. It is recommended that you restart with the following procedure: 1.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 5. OPERATION 5.4. OPERATING PROCEDURES WARNING Lock out all power before attempting repairs / removing obstructions. 5.4.4. CLEANOUT 1. Run the unit to clean out the majority of the grain. 2. Shut down and lock out the power source. 3. Clean grain from the auger and hopper, and dump it into a container. .
5. OPERATION 5.4.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 6. MAINTENANCE 6.1. FLUIDS & LUBRICANTS 6. Maintenance Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. The Wheatheart Auger has been designed and manufactured to meet the highest standards, while requiring minimal maintenance.
6. MAINTENANCE 6.2. MAINTENANCE INTERVALS WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 6.2. MAINTENANCE INTERVALS Refer to Section 6.3. for details of service. Table 6.1 Maintenance Intervals Grease Machine Check Gear Box Oil Level Check Winch Clean Machine Service Engine Repack Wheel Bearings Tighten Wheel Bolts Change Gear Box Oil Service Truss Cables (R 851 only) 6.3.1. 6.3.7. 6.3.11. 6.3.7. 6.3.2. 6.3.13. 6.3.14. 6.3.3. 6.3.8. 6.3.12. 6.3.4. 6.3.7. 6.3.5. 6.3.6.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 6. MAINTENANCE 6.3. MAINTENANCE PROCEDURES • Check that PTO driveline is connected securely (where applicable). • Check that the discharge spout and intake area are free of obstructions. • Ensure that intake housing fasteners are properly secured. • Examine all flighting for damage or unusual wear. • Examine tires for gashes, uneven wear, or loss of air pressure. Figure 6.
6. MAINTENANCE 6.3. MAINTENANCE PROCEDURES WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 1. Lockout all power. 2. Grease points on the machine are shown in Figure 6.3. Figure 6.3 Upper Chain Drive Zerk & Intake Zerk 3. Use grease recommended in Section 6.1. 4. Use only a hand-held grease gun. 5. Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit. 6. If a fitting will not take grease, remove and clean thoroughly.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 6. MAINTENANCE 6.3. MAINTENANCE PROCEDURES Figure 6.4 Diagonal Pattern 6.3.7. SERVICE ENGINE 1. See engine operation manual for service requirements. 6.3.8. CHECKING GEAR BOX OIL LEVELS 1. Lock out all power. 2. Remove oil filler plug. 3. Make sure the gearbox is half full (center of cross shaft) and free of foreign objects. Gearbox should be level when checking gears. 6.3.9. CHANGING GEARBOX OIL 1. 2. 3. 4. 5. 6. 7.
6. MAINTENANCE 6.3. MAINTENANCE PROCEDURES WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 Figure 6.5 Gearbox 6.3.10. TRUSS CABLE SERVICE (R-851 & R-1051 AUGER ONLY) 1. Locate the eyebolt anchors for the cable. Refer to Figure 6.6. Figure 6.6 Cable Adjustment 2. Tighten the nut on the eyebolt until there is enough tension in the cable as to keep the tube straight. 3.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 6. MAINTENANCE 6.3. MAINTENANCE PROCEDURES 6.3.11. PTO DRIVELINE 1. 2. 3. 4. Lock out all power. Check shield and replace if damaged. Use grease recommended in Section 6.1. Lubricate both universal joints after every 8 hours of operation. Lubricate the center portion of the driveline (grease fitting is beneath shield) on a yearly basis (where applicable). 6.3.12. WINCH (R8-41, R8-46, R8-51, R10-41, & R10-51 AUGERS ONLY) 1.
6. MAINTENANCE 6.3. MAINTENANCE PROCEDURES WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 6.3.14. TIGHTENING BELTS 1. Lock out all power. 2. Engage the belt engaging lever. 3. Loosen the bolts on the engine mount shown in Figure 6.8. Figure 6.8 Engine Mount Bolts 7. Slide the engine back (towards the spout) until there is adequate tension on the belt. If the alignment of the pulleys needs adjustment, slide the engine left or right until the pulleys line up. 8.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 7. STORAGE 7. Storage Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. WARNING To reduce the risk of injury or death to persons using this equipment, follow basic safety precautions. When storing: • Store in an area away from human activity.
7. STORAGE WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 WARNING To reduce the risk of injury or death to persons using this equipment, follow basic safety precautions. When handling batteries: Exercise caution; batteries contain acid which can eat through clothing, burn skin, and cause blindness.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 8. TROUBLESHOOTING 8. Troubleshooting The following table lists the causes and solutions to some potential problems you may encounter in operating your R Series Auger. Table 8.1 PROBLEM CAUSED BY auger is plugged or obstructed drive belt is slipping The auger does not a bearing is seized turn.
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WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 9. APPENDIX 9.1. SPECIFICATIONS 9. Appendix 9.1. SPECIFICATIONS Important: Wheatheart Manufacturing reserves the right to change specifications without notice. Table 9.1 Auger Model Tube Size R8-36 8” (203mm) Unloading Rate Up to 3000 Bu/Hr (106m3/Hr) Transport Discharge Clearance Length Width Height Min Max 36’5”(11.1m) 8’ (2.44m) 11’(3.35m) 9’ 7”(2.92m) 21’ 6”(6.
9. APPENDIX 9.2. BOLT TORQUE VALUES WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 9.2. BOLT TORQUE VALUES The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torque specified in the chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as your guide. Replace hardware with the same strength bolt. Table 9.
WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 9. APPENDIX 9.3. TIGHTENING FLARE TYPE TUBE FITTINGS Table 9.3 Metric Bolt Torque BOLT DIAMETER M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 M30 M36 (Nm) (lb-ft) (Nm) (lb-ft) 0.5 3 6 10 25 50 90 140 225 435 750 0.4 2.2 4 7 18 37 66 103 166 321 553 1.8 4.5 9 15 35 70 125 200 310 610 1050 1.3 3.3 7 11 26 52 92 148 229 450 774 1495 2600 1103 1917 2100 3675 1550 2710 9.3. TIGHTENING FLARE TYPE TUBE FITTINGS 1. 2. 3. 4.
9. APPENDIX 9.4. TIGHTENING O-RING FITTINGS WHEATHEART - R SERIES AUGERS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 2. On the angle fittings, back the lock nut off until washer bottoms out at top of groove. 3. Hand-tighten fitting until back up washer or washer face (if straight fitting) bottoms on face and o-ring is seated. 4. Position angle fittings by unscrewing no more than one turn. 5. Tighten straight fittings to torque shown. 6. Tighten while holding body of fitting with a wrench.
LIMITED WARRANTY Wheatheart warrants to the buyer that the new machinery is free from defects in material and workmanship. This warranty is only effective for any new machinery that has not been altered, changed, repaired, or treated since its delivery to the buyer, other than by Wheatheart or its authorized dealers or employees, and does not apply to accessories, attachments, tools, or parts sold or operated with the new machinery if they have not been manufactured by Wheatheart.
Wheatheart Part of the Ag Growth International Inc. Group P.O. Box 39 Rosenort, Manitoba, Canada R0G 1W0 Phone: (866) 467- 7207 (Canada & USA) Fax: (866) 768-4852 website: www.wheatheart.com email: sales@wheatheart.com © Ag Growth International Inc.
