LOT NUMBER: DATE PURCHASED: / / Shelby 48in Fireplace Model # WSF48SY26C # WSF48SY26M ADULT ASSEMBLY REQUIRED If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the store where it was purchased. Please call our toll-free customer service number and have your instructions and parts list ready to provide the model name, part name or factory number: 1-866-942-5362 Pacific Standard Time: 8:30 a.m. - 4:30 p.m.
QUALITY GUARANTEE We are confident that you will be delighted with your Whalen Furniture purchase. Should this product be defective in workmanship or materials or fail under normal use, we will repair or replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is designed to meet your highest expectations. We guarantee that you will immediately see the value of our fine furniture.
IMPORTANT Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual. NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE WIPED OFF WITH A DAMP CLOTH. Insert dowel at least half way by tapping lightly with a rubber mallet (not included), IF NECESSARY.
Parts and Hardware List Please read completely through the instructions and verify that all listed parts and hardware are present before beginning assembly. A- Top Panel (Qty. 1) D- Left Lower Side Panel (Qty. 1) G- Right Lower Partition Panel (Qty. 1) J- Middle Left Stile (Qty. 1) M- Left Bottom Molding (Qty. 1) P- Upper Side Panel (Qty. 2) S- Adjustable Shelf (Qty. 2) B- Fixed Shelf (Qty. 1) C- Bottom Panel (Qty. 1) E- Right Lower Side Panel (Qty. 1) F- Left Lower Partition Panel (Qty.
Parts and Hardware List Please read completely through the instructions and verify that all listed parts and hardware are present before beginning assembly. V- Firebox Support (Qty. 1) W- Upper Side Panel Molding (Qty. 2) (1) Cam Lock (Qty. 45+2 extra) (5) Corner Connector (Qty. 4) (9) #4 x 5/8” Zinc Screw (Qty. 24+1 extra) (2) Cam Bolt (Qty. 45+2 extra) (6) #8 x 1” Screw (Qty. 2) (16) Rubber Bumper (Qty. 4+1 extra) Remote Control with Battery (Qty. 1) (3) M8 x 30 mm Wood Dowel (Qty.
Assembly Instructions 2 B C G F 1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a carpeted floor or the empty carton to avoid any scratch. 2. Securely screw the Cam Bolts (2) into the designated small holes on the Fixed Shelf (B), Bottom Panel (C) and Lower Partition Panels (F and G) using a Phillips screwdriver, as shown in the illustration. I 1 3 B 3. Insert two Wood Dowels (3) into the inner holes of Middle Crossbar Assembly (I).
Assembly Instructions O 1 3 C 5. Align and attach the Base Rear Stretcher (O) to the Bottom Panel (C) with two Wood Dowels (3) and three Cam Locks (1), as shown. L 1 3 C 6. Align and attach the Base Front Molding (L) to the Bottom Panel (C) with two wood dowels (3) and three cam locks (1).
Assembly Instructions K J 1 3 F G 7. Align and attach the Middle Left Stile (J) to the Left Lower Partition Panel (F) with two Wood Dowels (3) and three Cam Locks (1). 8. Repeat the same procedure to combine the Middle Right Stile (K) and the Right Lower Partition Panel (G) together. K G J F 3 3 L C 4 4 9. Glue four Wood Dowels (3) into the inner holes of the Lower Partition Panels (F and G) and attach them to the Bottom Panel (C) with four 1-1/2” Wood Screws (4).
Assembly Instructions 2 D E 10. Securely screw the Cam Bolts (2) into the designated small holes on the Left and Right Side Panels (D and E) using a Phillips screwdriver. 4 4 D E 3 3 M N 11. Glue three Wood Dowels (3) into the inner holes on Left Bottom Molding (M) and fasten it to the Left Lower Side Panel (D) with six 1-1/2” Wood Screws (4). 12. Repeat last step to combine the Right Bottom Molding (N) with the Right Lower Side Panel (E) together.
Assembly Instructions E C D O 1 13. Glue six Wood Dowels (3) into the large holes of the assembled base at both ends. 14. Align the large holes on the Left Lower Side Panel (D) with the inserted Wood Dowels (3) on the assembled base. Firmly press them together and fasten it in place by engaging three Cam Locks (1). 15. Repeat last step to attach Right Lower Side Panel (E) at the other end. E L C D 16.
Assembly Instructions 3 E B G F D 17. Glue eight Wood Dowels (3) into the inner holes on the top edges of the Lower Side Panels and Partition Panels (D, E, F and G). 18. Ask for assistance to position the Fixed Shelf (B) onto the inserted Wood Dowels (3) with the middle crossbar facing forward. Attach the Fixed Shelf (B) in place by engaging eight Cam Locks (1). I K 11 J F I 6 G J/K 7 19. Stand the assembled unit upright. 20.
Assembly Instructions 2 B 22. Securely screw six Cam Bolts (2) into the designated small holes on the Fixed Shelf (B) using a Phillips screwdriver. 1 x2 3 23. Securely screw two Cam Bolts (2) into the designated small holes on one Upper Side Panel Molding (W) using a Phillips screwdriver. 24. Fasten the Upper Side Panel Molding (W) to one Upper Side Panel (P) using one Wood Dowel (3) and two Cam Locks (1). 25.
Assembly Instructions P H 1 P 3 B 26. Glue five Wood Dowels (3) into the large holes on the Fixed Shelf (B). Attach the assembled Upper Side Panels (P) and Partition Panel (H) to the Fixed Shelf (B) by engaging six Cam Locks (1). 2 A 27. Securely screw six Cam Bolts (2) into the designated small holes on the Top Panel (A) using a Phillips screwdriver.
Assembly Instructions A 3 P H 1 P 28. Glue 5 Wood Dowels (3) into the top inner holes of the Upper Partition Panel (H) and Side Panels (P). Position the Top Panel (A) onto the inserted Wood Dowels (3) and fasten it in place with 6 Cam Locks (1). A T 8 U U 29. Pick up the Upper Back Panel (T) and align the pre-drilled holes against the upper long edge with the pilot holes on the back stretcher of Top Panel (A). Attach the Back Panel (T) in place using the provided Washer Head Screws (8). 30.
Assembly Instructions S 13 E 13 G D F S S 31. Insert four Shelf Supports (13) into the holes at the desired height inside each compartment. Tilt and rest the Adjustable Shelves (S) onto the Shelf Supports (13). Q R NOTE: The doors are shipped with Wood Door Panel. You can keep the doors as they are or interchange with the Door Glass Insert (R) depending on your configuration. 32.
Assembly Instructions 9 18 9 18 15 x2 14 Q 33. Extend the Door Hinges (18) and rest the hinge cups onto the cutouts of one Door Panel (Q). Secure the Door Hinges (18) in place by using two 5/8” Zinc Screws (9) in each. 34. Attach one Knob (14) to the front side of the Door (Q) with one Knob Bolt (15). 35. Repeat the same procedure with the other Door Panel (Q). E Q 18 D 9 Q 36.
Assembly Instructions Q 16 Q 12 16 Q 39. Plug the Cam Lock Covers (12) onto the visible cams locks to conceal the cams. 40. Stick the Rubber Bumpers (16) on the outer corners of the Doors (Q) where they meet with the partition panels (F and G). I C 41. Lift the fireplace insert carefully into the back of the assembled mantel and center it in the opening. DO NOT drag the insert across the Bottom Panel (C) as it may scratch the unit.
Assembly Instructions 10 10 V I 42. Align and attach the Firebox Support (V) to the Bottom Panel (C) by inserting two 2” Self-tapping Screws (10) through the countersunk holes and screw into place. 17 A 17 A A I NOTE: You must install the Acrylic TV Stopper to prevent the TV from tipping when placing your flat panel television directly on the console. 43.
Assembly Instructions Tools required (not provided): Phillips screwdriver, stud finder, power drill and 3 mm/0.1 in drill bit. 45. Ask for assistance to position the assemble fireplace at the desired location against a wall. If necessary, adjust the pre-attached Floor Levelers at the bottom of the Base Front Molding (L) to level the unit. Now, follow the instructions printed on the plastic bag containing the Tipping Restraint Hardware to attach the tip-over restraints to the unit and the wall.
Care and Maintenance Use a soft, clean cloth that will not scratch the surface when dusting. Use of furniture polishes is not necessary. Should you choose to use polishes, test first in an inconspicuous area. Using solvents of any kind on your furniture may damage the finish. Never use water to clean your furniture as it may cause damage to the finish. Always use coasters under beverage glasses and flowerpots. Liquid spills should be removed immediately.
