QUANTUM ROTARY MODELS: 764/864/765/865/784/789/711/811 722/777/877/360/366 INSTALLATION AND OPERATIONS MANUAL IOM: Tech-382 Prepared By: Herb Tucker Date: 8/23/05 Revision: A Reviewed By: Lee Bradley Approved By: Rhonda Frey Date: 3/25/13 Drafting Work Order:20285 ECN: 12261 Date: 3/25/13 This IOM contains confidential information and is issued in confidence on the condition that it be returned on demand and not be copied, reproduced, disclosed to others or used in manufacture of the subject matter t
Revision History Revision Initial release 8/23/05: Rev. A 3-25-13 Westlock Controls Offices USA Westlock Controls Corp. 280 North Midland Ave. Ste 258, Saddle Brook, NJ 07663 Phone: (201) 794-7650 •Fax: (201) 794-0913 Email: westlockinfo@westlockcontrols.com Internet http://westlockcontrols.com Europe Westlock Controls UK Chapman Way, Tunbridge Wells Kent, England TN23EF Phone: 011-44-189-251-6277 •Fax: 011-44-189-251-6279 Email: sales@westlockuk.com Internet: http://westlockcontrols.
1. Introduction 1.1. Product Certification 764/864/784: Type 4/4X for Non-Hazardous Locations Only 765/865/789: Non-incendive, Class I, Div. 2 Grps A, B, C, D; Class II, Div. 2 Grps F,G; Type 4/4X 711/811/722: Intrinsically Safe, Class I, Div. 1 & 2 Grps A, B, C, D; Class II, T6, Ta=60 C, Div. 1 & 2 Grps E, F,G when operated through approved barriers; Type 4X. Max Entity Parameters for VA-30061 & VA-30217: Vmax=35V, Imax=300mA, Ci=0, Li=0; Installed in accordance with MS-10312.
terminals, conduit entries and wiring codes permit. The Falcon integral solenoid valve is an air piloted solenoid valve system incorporating elastomer static seals through which a shaped spool moves and are manufactured for 3or 4-way operation. 3-way is normally used for pilot control of the other relay valves or for the operation of single acting cylinders. 4-way is normally used to control the action of double acting cylinders. 1.4.
3. Definitions NAMUR- This term, in the context of mounting brackets and shafts, refers to the NAMUR VDI/VDE 3845 standard for the dimensions of actuator output shafts and auxiliary equipment mounting hole patterns. In the context of inductive proximity sensors, NAMUR refers to conformance of the sensor to DIN 19 234, allowing its use with any NAMUR style amplifier/isolator. Switch- A manual or mechanically actuated device for making, breaking or changing the connections in an electric circuit.
4.2. Solenoid Valve Operating Instructions 4.2.1 Standard Valve Specifications NOTE: ALWAYS consult the Quantum product ID label for coil electrical specifications and for pressure and temperature specifications for each unit, as they will vary with area classification, valve options and other factors. Std. Operating Pressure: 45-120 PSIG Std. Operating Temperature: -4° F to 176° F (Agency approvals may be valid for different operating temperature ranges).
4.2.3 Usage Instructions for Option Valves Fig. 3 Fig. 4 Fig. 5 N - No-Voltage Release (Latching) Push palm button to shift valve completely and latch by depressing small button underneath the valve with finger. Open position will be sustained and latch will automatically disengage when air and voltage are applied. When the coil is de-energized, the valve will return to its original position. Available for 1.2Cv and 3.5Cv valves only (see Fig. 3).
D/C - Dual Coil Option Four way valves are available with solenoid actuators on both ends of the Falcon valve, coil “A” and coil “B”, for fail-last logic. When only coil “A” is energized, the valve will shift as a standard 4-way does. If coil “A” is then deenergized, the valve will remain in this last position. The valve will not return to the original state until coil “A” is de-energized and coil “B” is energized. The process is the same for coil “B”. NOTES - For Dual Coil Valves 1.
4.3. Calibration Consult factory or a Westlock distributor for setting procedures of units with six switches or four switches and transmitter. Note 1: Switch actuation can be confirmed using a signal detection device such as a multimeter or ohmmeter, set for “continuity”. Note 2: For NAMUR P+F NJ2-V3-N type sensors, use test meter, P+F model #1-1350 or equivalent to check sensor actuation and calibration.
Switch Adjustment (four switches, no CS transmitter): Follow steps as above for the calibration of two switches but adjust the first and third cams from the top for switches #1 and #2 and the second and fourth cams from the top for switches #3 and #4 (see illustration below).
5. Field Wiring See the warnings section of this document for important warnings pertaining to the wiring of Quantum units. Remove and replace cover before and after wiring, per instructions given in the Switch Adjustment section above. Required Tools: slotted screw drivers for terminal strip screws (#2), cover screws (M4, M5, #10 or 5/16 by model), and grounding screw (#8 or M5 by model); wire strippers as required for field wires; Allen key for M8 cover screws (777/877). 1.
Check that cams are set to trigger switches properly in each valve position (see Switch Adjustment section under installation); Use multimeter set for “continuity: to check for failed switch; observe continuity between common and normally open when triggered and between common normally closed when not triggered. Problem: Beacon does not display the correct flow path Reset Beacon per the Beacon Adjustment section under Calibration.
7. Appendix A Wiring Diagram WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 westlockcontrols.com 4/7/10 TECH-382/D.W.O.
Appendix B Installation Drawing WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 westlockcontrols.com 4/7/10 TECH-382/D.W.O.
WESTLOCK CONTROLS CORPORATION 280 N. MIDLAND AVE., STE. 258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913 westlockcontrols.com 4/7/10 TECH-382/D.W.O.
