USER MANUAL WGen5300DFc Dual Fuel Portable Generator Gasoline: 5300 Running Watts | 6600 Peak Watts Propane: 4800 Running Watts | 5800 Peak Watts DO NOT RETURN THIS PRODUCT TO THE STORE If you have questions or need assistance, please call customer service at 855-944-3571.
INTRODUCTION INTRODUCTION TABLE OF CONTENTS DISCLAIMERS �������������������������������������������������������������������������2 SWITCHING FUEL SOURCES ����������������������������������������������18 STOPPING THE ENGINE ������������������������������������������������������18 ALL RIGHTS RESERVED ��������������������������������������������������������2 FREQUENCY OF USE ����������������������������������������������������������18 SPECIFICATIONS ������������������������������������������������������
INTRODUCTION SPECIFICATIONS Specifications Running Watts: Peak Watts: NOTICE 5300 Gasoline 4800 Propane 6600 Gasoline 5800 Propane Rated Power @1.0 Power 5.3 kW Gasoline Factor: 4.8 kW Propane Peak Power: 6.6 kVA Gasoline 5.8 kVA Propane Rated Voltage: 120V/240V Rated frequency: 60 Hz @ 3600 RPM Phase: Single phase Total Harmonic ≤ 23% Distortion: Engine Displacement: 274 cc Starting Type: Recoil Fuel Capacity: 4.
SAFETY SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION, and NOTICE are used throughout this manual to highlight important information. Make sure that the meanings of this safety information is known to all who operate, perform maintenance on, or are near the generator. This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Read and abide by the message that follows the safety alerts symbol.
SAFETY SAFETY INSTRUCTIONS NOTICE Install battery-powered carbon monoxide detectors or plug-in carbon monoxide detectors with battery back-up in living areas. Fire and electrocution hazard. DO NOT connect to a building’s electrical system unless the generator and transfer switch have been properly installed and the electrical output has been verified by a qualified electrician.
SAFETY GENERAL SAFETY PRECAUTIONS FUEL SAFETY • NEVER use the generator to power medical support equipment. • Store fuel in a container approved for gasoline. • DO NOT operate the generator when you are tired or under the influence of drugs, alcohol, or medication. • DO NOT allow the generator’s gas tank to overflow when filling. • DO NOT use generator with electrical cords which are worn, frayed, bare, or otherwise damaged.
SAFETY LIQUID PETROLEUM GAS (LPG/PROPANE) Fire and explosion hazard. NEVER use a gas container, LPG/propane connector hose, LPG/propane tank or any other fuel item that appears to be damaged. Fire and explosion hazard. Only use approved LPG/ propane tanks with an Overfilling Prevention Device (OPD) valve. ALWAYS keep the tank in a vertical position with the valve on top and placed at ground level on a flat surface. DO NOT allow tanks to be near any heat source.
SAFETY SAFETY LABELS 8 | Westinghouse Outdoor Power Equipment, LLC
SAFETY SAFETY LABELS Westinghouse Outdoor Power Equipment, LLC | 9
SAFETY CO SENSOR The CO Sensor monitors for the accumulation of poisonous carbon monoxide gas around the generator when the engine is running. If increasing levels of CO gas are detected, the CO Sensor automatically shuts down the engine. The CO Sensor will also detect the accumulation of carbon monoxide from other fuel burning sources used in the area of operation.
COMPONENTS COMPONENTS CONTROL PANEL COMPONENTS 2 3 4 5 6 8 7 1 15 14 13 1. Fuel Selector Switch: Used to select gas or propane operation. 2. Push Button START/STOP Switch: Push to once to automatically start the engine. Push again to stop the engine. 3. Battery Switch: Turns battery ON and OFF. Must be ON before electric or remote start. 4. Main Circuit Breaker: The main circuit breaker controls total output of all outlets to protect the generator from overload or short circuit. 5.
COMPONENTS GENERATOR COMPONENTS Fuel cap Fuel gauge Spark plug Serial number Carburetor Alternator cover Carbon canister Muffler/spark arrestor Fuel tank valve Control panel Choke lever Air filter Oil dipstick/ filler neck Recoil Starter LPG/Propane inlet 12 | Westinghouse Outdoor Power Equipment, LLC Oil drain bolt
ASSEMBLY ASSEMBLY CARTON CONTENTS Weight hazard. ALWAYS have assistance when lifting the generator. 1. Carefully open the carton. 2. Remove and save the carton contents. 3. Remove and discard the packing tray. 4. Unfold the top of the plastic bag enclosing the generator. 5. Carefully cut the vertical corners of the carton to access the generator. IINITIAL OIL FILL NOTICE THIS GENERATOR HAS BEEN SHIPPED WITHOUT OIL.
ASSEMBLY FUEL FILLING THE FUEL TANK Fire and explosion hazard. NEVER use a gasoline container, gasoline tank, propane connector hose, propane tanks, or any other fuel item that is broken, cut, torn or damaged. Fire and explosion hazard. DO NOT overfill fuel tank. Fill only to the red fill ring located in the in-tank fuel screen filter. Overfilling may cause fuel to spill onto engine causing a fire or explosion hazard. Fire and explosion hazard. NEVER refuel the generator while the engine is running.
ASSEMBLY NOTICE • All new tanks must be purged of air and moisture prior to filling. Used tanks that have not been plugged or kept closed must also be purged. The purging process should be done by a propane supplier (Tanks from an exchange supplier should have been purged and filled properly). • ALWAYS position the tank so the connection between the valve and the gas inlet will not cause sharp bends or kinks in the hose. with a solution of soap and water.
OPERATION OPERATION GENERATOR LOCATION Read and understand all safety information before starting the generator. DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. Asphyxiation hazard. Place the generator in a wellventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces.
OPERATION HIGH ALTITUDE OPERATION BREAK-IN PERIOD High altitude adjustment is required for operation at altitudes over 2,000 ft. (762 m). Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. BEFORE STARTING THE GENERATOR Engine power is reduced the higher you operate above sea level. Output will be reduced approximately 3.5% for every 1000 feet of increased altitude from sea level.
OPERATION STARTING THE ENGINE: PROPANE PROPANE TO GASOLINE 1. Turn the fuel tank valve to the ON position. Fire and explosion hazard. ALWAYS turn the propane tank valve to the fully closed position if not running the generator on propane. 1. Make sure the LPG/propane hose is correctly connected to the generator and propane tank. 2. Turn the fuel selector switch to propane operation. 2. Turn the fuel selector switch to gasoline operation. 3. Turn the propane tank valve to the fully closed position.
OPERATION GENERATOR CAPACITY POWER MANAGEMENT NOTICE DO NOT overload the generator’s capacity. Exceeding the generator’s wattage/amperage capacity can damage the generator and/or electrical devices connected to it. Make sure the generator can supply enough continuous (running) and surge (starting) watts for the items you will power at the same time. The total power requirements (Volts x Amps = Watts) of all appliances connected must be considered.
OPERATION TRANSPORTING Asphyxiation hazard. When operating the generator with extension cords, make sure the generator is located in an open, outdoor area, far away from occupied spaces with exhaust pointed away. Fire and electrocution hazard. NEVER use worn or damaged extension cords. Damaged or overloaded extension cords could overheat, arc, and burn resulting in death or serious injury.
MAINTENANCE MAINTENANCE Accidental start-up. Disconnect the spark plug boot from the spark plug when performing maintenance on the generator. MAINTENANCE SCHEDULE Regular maintenance will improve performance and extend the service life of the generator. Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions as noted below.
MAINTENANCE 4. Make sure the air filter and rubber cap are correctly installed. Install the air filter cover and secure it in place with the cover clips. ENGINE OIL LEVEL CHECK 3. Remove the oil dipstick and wipe the dipstick clean. 4. Insert the dipstick into the oil filler neck without screwing it in. Remove the dipstick and verify that the oil level is within safe operating range between the low (L) and high (H) marks on the dipstick. Avoid skin contact with engine oil.
MAINTENANCE 5. Install the oil drain bolt and tighten securely. Spark plug gap: 0.024 – 0.032 in. (0.60 – 0.80 mm) Note: A new oil drain plug crush washer is recommended at each oil change. 6. Slowly pour oil into the oil filler neck until oil the level is between the L and H marks on the dipstick. Stop frequently to check the oil level. DO NOT overfill. Maximum oil capacity: 0.74 Quart (0.7 Liter) 7. Install the oil dipstick and hand-tighten. NOTICE DO NOT pollute.
MAINTENANCE NOTICE Gasoline stored for as little as 30 days can deteriorate, causing gum, varnish, and corrosive buildup in fuel lines, fuel passages, and the engine. This corrosive buildup restricts the flow of fuel, which can prevent the engine from starting after a prolonged storage period. The use of fuel stabilizer significantly increases the storage life of gasoline. Full-time use of fuel stabilizer is recommended. Follow the manufacturer’s instructions for use. 5. Loosen the retaining bolt.
MAINTENANCE VALVE CLEARANCE NOTICE Float bowl Drain screw Checking and adjusting valve clearance must be done when the engine is cold. 1. Remove the rocker arm cover and carefully remove the gasket. If the gasket is torn or damaged, it must be replaced. 2. Remove the spark plug so the engine can be rotated more easily. 3. Place an appropriate gasoline container under the drain screw to catch the drained fuel. 4. Loosen the float bowl drain screw and allow the fuel to drain.
TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING PROBLEM Engine will not start Engine starts, then shuts down Engine lacks power Engine runs rough or bogs when load applied No power at AC receptacles Frost on the propane tank or regulator POSSIBLE CAUSE CORRECTION Out of fuel. Refuel. Bad fuel, generator stored without treating or draining gasoline, or refueled with bad gasoline. Drain the fuel tank. Refuel with fresh gasoline. Dirty air filter. Clean the air filter.
TROUBLESHOOTING PROBLEM Propane fuel smell Poor performance or engine stalling on Propane POSSIBLE CAUSE CORRECTION Fuel regulator or fuel hose and fittings not securely sealed. Using a soap solution check each connection and tighten as needed. Propane fuel regulator vent active. The propane fuel regulator is equipped with a vent that will allow a small amount of propane fuel vapor to escape from the regulator when the propane tank valve is opened.
EXPLODED VIEWS EXPLODED VIEWS AND PARTS LIST ENGINE EXPLODED VIEW 28 | Westinghouse Outdoor Power Equipment, LLC
EXPLODED VIEWS ENGINE PARTS LIST NO. PART# 1 DESCRIPTION NO. PART# DESCRIPTION CRANKCASE ASSEMBLY 9.4 96226 INTERNAL COVER GASKET 1.1 400202 CRANKCASE 9.5 401101 CYLINDER HEAD COVER 1.2 93509 CRANKCASE OIL SEAL 9.6 92036 SCREW 1.3 93520 SWING ROD OIL SEAL 9.7 95603 BREATHER TUBE 1.4 403901 SWINGING ROD 9.8 94435 BREATHER TUBE CLIP 1.5 96804 SWINGING ROD GASKET 10 1.6 383902 RETAINING CLIP 10.1 401002 CYLINDER HEAD 1.7 245106 OIL SENSOR 10.
EXPLODED VIEWS ENGINE PARTS LIST CONTINUED NO. PART# DESCRIPTION 15 50180021 FLYWHEEL ASSEMBLY 15.1 244508 STARTER PULLEY 15.2 240413 FLYWHEEL ASSEMBLY 15.3 404601 IMPELLER 15.4 90003 NUT 16 50090067 RECOIL STARTER ASSEMBLY 16.1 91325 BOLT 16.2 404707-221A RECOIL STARTER ASSEMBLY 16.2.1 5943 RECOIL HANDLE 16.2.2 5942-221 RECOIL COVER 16.3 260801 Q-SHAPE CABLE CLIP 17 50260012 STARTER MOTOR ASSEMBLY 17.1 97459 STARTING MOTOR ASSEMBLY 17.
EXPLODED VIEWS GENERATOR EXPLODED VIEW Westinghouse Outdoor Power Equipment, LLC | 31
EXPLODED VIEWS GENERATOR PARTS LIST NO. PART# 1 DESCRIPTION NO. PART# DESCRIPTION FRAME ASSEMBLY 6.5 543601L CARBON CANISTER ASSEMBLY 1.1 774079-116 FRAME 6.6 95020 1.2 531318 ISOLATION SUPPORT CARBON CANISTER AND FUEL TANK CONNECTING PIPE 1.3 90016 NUT M6 6.7 94423 FUEL LINE CLAMP 1.4 90018 NUT M8 1.5 91325 BOLT M6X12 1.6 91327 BOLT M6X12 1.7 544301 FRAME WIRE 1.8 96120 PAPER WASHER 1.9 530324-116 MOVABLE RECTANGLE PIPE 1.10 94002 TOOTH WASHER 1.
EXPLODED VIEWS GENERATOR PARTS LIST CONTINUED NO. PART# DESCRIPTION 10.3 96813 GASKET 10.4 91721 BOLT M10 10.5 91619 BOLT M6 10.6 91322 BOLT M5 10.7 534806 AVR 10.8 533302-221 ALTERNATOR TAIL COVER 10.9 91323 BOLT M5 10.10 91513 BOLT M5 10.11 90009 NUT M5 10.12 532303-052 TAIL BRACKET FIXING PLATE 10.13 94204 SPRING WASHER 11 CO MODULE ASSEMBLY 11.1 599064 CO MODULE 11.
SCHEMATICS SCHEMATICS SCHEMATICS 34 | Westinghouse Outdoor Power Equipment, LLC
