USER MANUAL REMOTE START PUSH BUTTON ELECTRIC START WGen3600DF Dual Fuel Portable Generator GASOLINE: 3600 Running Watts | 4650 Peak Watts PROPANE: 3240 Running Watts | 4180 Peak Watts
DISCLAIMERS: All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or specifications to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice.
FOR YOUR RECORDS: Date of Purchase: Generator Model Number: Purchased from Store/Dealer: Generator Serial Number: IMPORTANT: KEEP YOUR PURCHASE RECEIPT TO ENSURE TROUBLE-FREE WARRANTY COVERAGE. PRODUCT REGISTRATION To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator. You can register your generator by either: 1. Filling in the product registration form below and mailing to: Product Registration MWE Investments LLC 777 Manor Park Drive Columbus, Ohio 43228 2.
TABLE OF CONTENTS WGEN3600DF TECHNICAL SPECIFICATIONS . . . . . . 2 PRODUCT REGISTRATION. . . . . . . . . . . . . . . . . . . . . . 3 For Your Records: . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Registration . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Registration Form . . . . . . . . . . . . . . . . . . . . 3 SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment. SAFETY SYMBOL DEFINITIONS This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.
SAFETY GENERAL SAFETY RULES DANGER Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit. Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.
SAFETY SAFETY LABELS AND DECALS 2 1 Par t N0. MWE Investments LLC Columbus Ohio 43228 USA MWE Investments LLC Columbus Ohio 43228 Etats-Unis Numéro de pièc e Designed in Columbus , Ohio USA Co n u à columbus , Ohio,tats-Unis Made in China/ Fabriqu é en Chine CSA Master Contract Number : Numéro de contrat principa l de CSA 5 1 2 4 Par t N0.
SAFETY SAFETY LABELS AND DECALS 7 8 9 10 7 8 9 11 8 | Westinghouse Portable Power 10 11 4
SAFETY FUEL SAFETY DANGER Gasoline and liquid petroleum gas (LPG) are highly explosive and flammable. Explosions and fire can cause severe burns or death. Gasoline and gasoline vapor (Gas) • Gasoline is highly flammable and explosive. • Gas expands and contracts with different temperatures. • In case of a gas fire, do not attempt to extinguish the flame if the fuel shutoff valve is in the on position. Introducing an extinguisher to a generator with an open fuel valve could create an explosion hazard.
UNPACKING 1 CAUTION 4 Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm. 2 Avoid cutting on or near staples to prevent personal injury. Tools required – box cutter or similar device. 1. Carefully cut the packing tape on top of the carton. 2. Fold back top flaps to reveal the manual. 3. Remove the Wheel Kit Accessories cardboard box. 4. Carefully cut two sides of the carton to remove the generator.
ASSEMBLY INSTALLING WHEELS AND FEET BEFORE ASSEMBLING THE GENERATOR, REVIEW THE SAFETY SECTION STARTING ON PAGE 5. INSTALLING WHEELS TO FRAME 1. Insert axle pin through washer and wheel. CAUTION Never lift the generator without assistance. The generator is heavy and lifting without assistance could result in personal injury. Never use the handles as a lifting point to support the entire weight of the generator.
ASSEMBLY INSTALLING THE BATTERY WARNING To avoid electric shock: • ALWAYS connect the positive (+) battery cable (red boot) first when connecting battery cables. • ALWAYS disconnect the negative (-) battery cable (black boot) first when disconnecting battery cables. • NEVER connect the negative (-) battery cable (black boot) to the positive (+) post on the battery. • NEVER connect the positive (+) battery cable (red boot) to the negative (-) post on the battery.
FEATURES 4 11 1 2 3 5 12 13 6 14 9 8 7 10 1 Fuel Selector Switch: Used to select and turn on gasoline or propane fuel source. 2 Push Button Electric Start: Starts and stops the engine. 3 Engine Control Switch/Battery Disconnect: Allows fuel to flow to engine and energizes the ignition system. Also, disconnects battery power when in STOP position. 4 Fuel Cap: Close until clicking sound is heard. 8 Oil Drain Plug: Must be removed to drain engine oil.
FEATURES 1 2 3 4 1 Fuel Gauge: Indicates gas level. 2 Spark Plug Boot (Wire): Must be removed when servicing the engine or the spark plug. 3 CARB Canister: Required for models sold into and used in California. 4 Muffler and Spark Arrester: Avoid contact until engine is cooled down. Spark arrestor prevents sparks from exiting the muffler. It must be removed for servicing.
FEATURES CONTROL PANEL FEATURES 1 2 3 4 5 6 7 8 9 10 11 1 Fuel Selector Switch: Select and turn on gas or propane. 2 Push Start Button: • Push for 1 second to automatically start the engine. Green light shows when unit is on. • Push again to stop the engine. 3 Engine Control Switch/Battery Disconnect: Switch to STOP to stop the engine. When in STOP position it prevents the unit from drawing power from the battery. Switch to RUN before starting engine.
OPERATION BEFORE STARTING THE GENERATOR BEFORE STARTING THE GENERATOR, REVIEW SAFETY SECTION STARTING ON PAGE 5. Location Selection – Before starting the generator, avoid exhaust and location hazards by verifying: • You have selected a location to operate the generator that is outdoors and well ventilated. • You have selected a location with a level and solid surface on which to place the generator. • You have selected a location that is at least 6 feet (1.
OPERATION POWERCORD Using Extension Cords Westinghouse Portable Power assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
OPERATION ADDING / CHECKING ENGINE FLUIDS AND FUEL BEFORE ADDING/CHECKING ENGINE FLUIDS AND FUEL, REVIEW SAFETY SECTION STARTING ON PAGE 5. DANGER Filling the fuel tank with gasoline while the generator is running can cause gasoline to leak and come in contact with hot surfaces that can ignite the gasoline.
OPERATION ADDING GASOLINE TO THE FUEL TANK BEFORE ADDING GAS TO THE TANK PLEASE REVIEW FUEL SAFETY SECTION ON PAGE 9 WARNING Never refuel the generator while the engine is running. Always turn the engine off and allow the generator to cool before refueling.
OPERATION BEFORE STARTING THE GENERATOR BEFORE STARTING THE GENERATOR, REVIEW SAFETY SECTION STARTING ON PAGE 5. Before attempting to start the generator, verify the following: • The engine is filled with engine oil. See Checking Engine Oil on page 24. SWITCHING FUEL SOURCES BEFORE ADDING GAS TO THE TANK PLEASE REVIEW FUEL SAFETY SECTION ON PAGE 9 The below assumes that the propane fuel line is already attached to the generator securely and safely.
OPERATION STARTING THE GENERATOR 1. Move generator to a flat surface outside in a well ventilated area. 2. Check oil levels (see Adding Engine Oil page 24). 3. Verify the battery is installed and both battery cables are attached to their corresponding polarity. See Installing the Battery on page 12. FOR LPG/PROPANE: a. Make sure the LPG hose is safely secured from the generator to the tank (see Connecting the LPG Tank on page 19). b. Turn the fuel selector knob to PROPANE (see Figure 10). c.
OPERATION STOPPING THE GENERATOR ON Normal Operation During normal operation, use the following steps to stop your generator: OFF 1. Remove any connected loads from the control panel receptacles. 2. Allow the generator to run at “no load” to reduce and stabilize engine and alternator temperatures. Figure 14 - Fuel Shut Off - OFF 3. If you are operating on gas move the fuel shut off valve to OFF (see Figure 14). If you are operating on propane shut off the tank valve (see Figure 15).
MAINTENANCE MAINTENANCE SCHEDULE WARNING CAUTION Failure to perform periodic maintenance or not following maintenance procedures can cause the generator to malfunction and could result in death or serious injury. Avoid skin contact with engine oil or gasoline. Prolonged skin contact with engine oil or gasoline can be harmful. Frequent and prolonged contact with engine oil may cause skin cancer. Take protective measures and wear protective clothing and equipment.
MAINTENANCE ENGINE OIL MAINTENANCE Engine Oil Specification 1. Only use the engine oil specified in Figure 17. 2. Only use 4-stroke/cycle engine oil. NEVER USE 2-STROKE/CYCLE OIL. Synthetic oil is an acceptable substitute for conventional oil. 6. Check oil level: When checking the engine oil, remove the oil fill plug/dipstick and wipe it clean. Thread the oil fill plug/dipstick all the way back in and then remove and check the oil level on the oil fill plug/dipstick.
MAINTENANCE CHANGING ENGINE OIL AIR FILTER MAINTENANCE WARNING 1. Stop the engine. 2. Let engine sit and cool for several minutes (allow crankcase pressure to equalize). 3. Place oil pan (or suitable container) under the oil drain plug (see Figure 20). 4. With a damp rag, thoroughly clean around the oil drain plug. 5. Remove the oil drain plug (see Figure 20). Once removed, place the oil drain plug on a clean surface. Never use gasoline or other flammable solvents to clean the air filter.
MAINTENANCE Cleaning the Air Filter - Continued from Page 25 NOTICE Never dispose of soap cleaning solution used to clean the air filter by dumping the solution into a sewer, on the ground, or into ground water or waterways. Always be environmentally responsible. Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous materials. Consult local authorities or reclamation facility. 7. Dispose of used soap cleaning solution properly. 8.
MAINTENANCE CHECKING AND ADJUSTING VALVE LASH CAUTION Checking and adjusting valve lash must be done when the engine is cold. 1. Remove the rocker arm cover and carefully remove the gasket. If the gasket is torn or damaged, it must be replaced. 2. Remove the spark plug so the engine can be rotated more easily. 3. Rotate the engine to top dead center (TDC) of the compression stroke. Looking through the spark plug hole, the piston should be at the top. 4.
MAINTENANCE 1. Make sure the Engine Switch is switched to STOP so the generator does not draw power from battery. 6. Change the oil (see Changing Engine Oil on page 25). 2. Clean the generator as outlined in Cleaning the Generator. 7. Remove the spark plug (see Spark Plug Maintenance on page 26) and place about 1 tablespoon of oil in the spark plug opening. While placing a clean rag over the spark plug opening, slowly pull there coil handle to allow the engine to turn over several times.
TROUBLESHOOTING 1. Fuel shutoff valve is in the OFF position. 1. Move the fuel shut off valve to the ON position (see Figure 9 page 21). 2. Generator is out of gasoline. 2. Add gasoline to the generator (see page 19). 3. Fuel flow is obstructed. 3. Inspect and clean fuel delivery passages. 4. Starting battery may have insufficient charge 4. On electric start models only. Check battery output and charge battery as necessary. Engine will not start or remain running while trying to start.
WGen3600DF EXPLODED VIEW 30 | Westinghouse Portable Power
WGen3600DF EXPLODED PART NO. No. Part.
WGen3600DF ENGINE VIEW Description 27 140513 Gasket 28 140554 Gasket 10 140508 Hose Clamp 29 180570 Govenor Linkage 11 180549 Govenor Arm 30 12 100548 M6 Nut 180551 Throttle Return Spring 13 180545 Gasket 31 170519 Recoil Assy 14 110503 M8X30 32 180552 Govenor Bracket 15 180547 Cylinder Head Gasket 33 160501 Air Cleaner Assy 34 180559 Vent No. Part.
WGen3600DF SCHEMATIC WGen3600DF Westinghouse Portable Power | 33
MAINTENANCE NOTES 34 | Westinghouse Portable Power
MAINTENANCE NOTES Westinghouse Portable Power | 35
Version 9.25.
