Instructions / Assembly
5
WHL-012 REV. 9.4.14
D. WHEN SERVICING THE APPLIANCE ..................................................................................................................................... 10
E. WATER QUALITY .................................................................................................................................................................... 10
F. FREEZE PROTECTION ........................................................................................................................................................... 10
PART 3 – TECHNICAL SPECIFICATIONS ............................................................................................................................... 11
PART 4 – PREPARE APPLIANCE LOCATION ........................................................................................................................ 13
A. UNCRATING THE APPLIANCE ............................................................................................................................................... 13
B. BEFORE LOCATING THE APPLIANCE .................................................................................................................................. 14
C. LEVELING ................................................................................................................................................................................ 15
D. CLEARANCES FOR SERVICE ACCESS ................................................................................................................................ 15
E. RESIDENTIAL GARAGE, CLOSET, AND ALCOVE INSTALLATIONS .................................................................................... 16
F. EXHAUST VENT AND INTAKE PIPE ....................................................................................................................................... 16
G. PREVENT COMBUSTION AIR CONTAMINATION ................................................................................................................. 16
H. REMOVING A APPLIANCE FROM A COMMON VENT SYSTEM ........................................................................................... 17
I. WALL-MOUNTING THE APPLIANCE ....................................................................................................................................... 18
J. FLOW RESTRICTOR ................................................................................................................................................................ 18
PART 5 – VENTING ................................................................................................................................................................... 20
A. INTAKE PIPE AND EXHAUST VENT GUIDELINES ................................................................................................................ 20
B. APPROVED VENT MATERIALS .............................................................................................................................................. 21
C. ALLOWED COMBINED VENT LENGTHS ............................................................................................................................... 22
D. TIGHTENING APPLIANCE COLLAR TO EXHAUST VENT AND INTAKE PIPE ..................................................................... 23
E. VENT TERMINATION .............................................................................................................................................................. 24
1. Horizontal Vent Terminations ................................................................................................................................................... 24
2. Vertical Vent Termination ......................................................................................................................................................... 24
3. Direct Vent, Optional Horizontal and Vertical Concentric Vent ............................................................................................. 25
4. Screen Installation ..................................................................................................................................................................... 25
PART 6 – INSTALL THE CONDENSATE DRAIN ..................................................................................................................... 25
PART 7 – GAS PIPING .............................................................................................................................................................. 27
A. GAS PIPE SIZING TABLES ..................................................................................................................................................... 27
1. Gas Pipe Sizing .......................................................................................................................................................................... 27
2. Natural Gas Pipe Sizing ............................................................................................................................................................ 27
3. LP (Liquid Propane) Gas Pipe Sizing ....................................................................................................................................... 28
B. GAS CONNECTION REQUIREMENTS ................................................................................................................................... 28
PART 8 – WATER PIPING ........................................................................................................................................................ 29
A. GENERAL PLUMBING CONNECTION GUIDELINES ............................................................................................................. 29
B. DHW PIPING ............................................................................................................................................................................ 31
C. CENTRAL HEATING PIPING SYSTEM WATER PIPING METHODS ..................................................................................... 31
D. CH AND DHW PRESSURE RELIEF VALVES ......................................................................................................................... 35
PART 9 – CONNECT ELECTRICAL POWER / INITIAL STARTUP ......................................................................................... 35
A. GENERAL OPERATING CONDITIONS ................................................................................................................................... 36
B. WIRING INFORMATION .......................................................................................................................................................... 36
C. DIP SWITCHES ....................................................................................................................................................................... 36