California Proposition 65 Warning California Proposition 65 Warning The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Certain components in this product and its related accessories contain chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
CONGRATULATIONS ON OWNING A WESTINGHOUSE GENERATOR ! DANGER This manual contains important instructions for operating this generator. For your safety and the safety of others, be sure to read this manual thoroughly before operating the generator. Failure to properly follow all instructions and precautions can cause you and others to be seriously hurt or killed.
TABLE OF CONTENTS CONGRATULATIONS ON OWNING A WESTINGHOUSE GENERATOR .........................................................3 For Your Records: .........................................................................................................................................3 Product Registration .....................................................................................................................................3 Product Registration Form .............................................
TABLE OF CONTENTS CLEANING THE ENGINE OIL COOLER – 10KPRO ........................................................................................45 TESTING THE GROUND FAULT SENSOR ......................................................................................................46 CLEANING THE GENERATOR ........................................................................................................................46 QUICK DRAIN.....................................................................
SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment. ! This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alert symbol.
SAFETY GENERAL SAFETY RULES ! DANGER Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit. Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.
SAFETY ! WARNING Never operate the generator if powered items overheat, electrical output drops, there is sparking, flames or smoke coming from the generator, or if the receptacles are damaged. ! Never use the generator to power medical support equipment. Always remove any tools or other service equipment used during maintenance from the generator before operating. ! WARNING Always use caution when around the generator.
SAFETY SAFETY LABELS AND DECALS – 10KPRO 1 2 3 6 4 5 1 5 6 2 4 3 Figure 1 10
SAFETY 1 3 4 2 5 5 1 4 2 Class F 3 Figure 2 11
SAFETY SAFETY LABELS AND DECALS – 8KPRO 1 2 3 5 4 1 5 2 4 3 Figure 3 12
SAFETY 1 2 6 3 4 5 1 2 5 3 4 6 Figure 4 13
UNPACKING UNPACKING THE GENERATOR 1 ! CAUTION Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm. ! Avoid cutting on or near staples to prevent personal injury. 4 2 Tools required – box cutter or similar device. 1. Carefully cut the packing tape on top of the carton. 3 2. Fold back top flaps to reveal the manual. 3. Remove the Wheel Kit Accessories. 4. Carefully cut two sides of the carton to remove the generator.
ASSEMBLY 3. Install the mounting foot to the frame using M8 flange bolts and nuts (see Figure 6). ASSEMBLY Before assembling the generator, review Safety on page 7 and the following safety messages. 1 ! CAUTION Never lift the generator without assistance. The generator is heavy and lifting without assistance could result in personal injury. ! 2 Never use the handles as a lifting point to support the entire weight of the generator.
ASSEMBLY 6. Install the lifting bracket using the hex bolts, spacers and locknuts (see Figure 8). 1 ! WARNING 2 3 INSTALLING THE BATTERY 4 Figure 8 – Installing Lifting Bracket 1 - Lifting Bracket 3 - Spacer Sleeve 2 - Hex Bolt 4 - Locknut To avoid electric shock: • ALWAYS connect the positive (+) battery cable (red boot) first when connecting battery cables. • ALWAYS disconnect the negative (-) battery cable (black boot) first when disconnecting battery cables.
ASSEMBLY 4. Pull back the black boot and securely attach the negative (-) battery cable (black boot) to the negative (-) battery post as shown in Figure 9. Replace the black boot so it protects the cable lug and battery post.
FEATURES GENERAL GENERATOR FEATURES – 10KPRO 2 1 4 3 Figure 10 1 - Engine Control Switch: Turns the engine on and off. 2 - Control Panel: Contains the circuit breakers and outlets. 18 3 - Battery: Used for starting the generator. 4 - Oil Dipstick: Remove the dipstick to check the engine oil.
FEATURES 1 2 3 4 7 5 6 Figure 11 1 - Fuel Gauge: Indicates fuel level. 5 - Oil Fill Cap: Remove to add engine oil. 2 - Fuel Shutoff Valve: Controls the flow of fuel to the engine. 6 - Spark Plug Boot (Wire): Must be removed when servicing the engine or the spark plug. 3 - Air Cleaner Cover: Must remove to service the air cleaner. 7 - Muffler: Avoid contact until the engine is cooled down. 4 - Quick Drain Valve: Use to drain contaminants from the fuel tank.
FEATURES CONTROL PANEL FEATURES – 10KPRO 1 2 3 4 5 6 7 8 9 15 14 12 13 11 10 Figure 12 – Control Panel Features 1- Battery Charger Port: Plug the 120-volt AC charger into this port to charge the generator battery. 2- Low Idle Control: With the smart idle switch in the ON (I) position, if there is no load present to any of the outlets for 5 seconds or longer, the engine speed will reduce to 1800 RPM.
FEATURES GENERAL GENERATOR FEATURES – 8KPRO 2 4 1 3 Figure 14 1 - Engine Control Switch: Turns the engine on and off. 3 - Oil Fill Plug/Dipstick: Must be removed to add and check oil. 2 - Control Panel: Contains the circuit breakers and outlets. 4 - Fuel Gauge: Indicates fuel level.
FEATURES 2 1 3 4 5 Figure 15 1 - Muffler: Avoid contact until the engine is cooled down. 4 - Recoil Handle: Used to start the generator manually. 2 - Spark Plug Boot (Wire): Must be removed when servicing the engine or the spark plug. 5 - Air Cleaner Cover: Must remove to service the air cleaner. 3 - Quick Drain Valve: Use to drain contaminants from the fuel tank.
FEATURES CONTROL PANEL FEATURES – 8KPRO 2 1 12 3 11 4 10 5 9 6 8 7 Figure 16 – Control Panel Features 1- Battery Charger Port: Plug the 120-volt AC charger into this port to charge the generator battery. 2- Low Idle Control: With the smart idle switch in the ON (I) position, if there is no load present to any of the outlets for 5 seconds or longer, the engine speed will reduce to 1800 RPM. If a load is applied to any of the outlets, the engine speed will automatically increase to 3600 RPM.
OPERATION BEFORE STARTING THE GENERATOR Before starting the generator, review Safety on page 7. Location Selection – Before starting the generator, avoid exhaust and location hazards by verifying: x You have selected a location to operate the generator that is outdoors and well ventilated. x You have selected a location with a level and solid surface on which to place the generator. x You have selected a location that is at least 6 feet (1.
OPERATION ! WARNING Be sure the generator is properly connected to earth ground before operating. The generator must be grounded to prevent electrical shock due to faulty appliances. POWER CORD Using Extension Cords Westpro Power Systems assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only.
OPERATION Transfer Switch Cord – 10KPRO The transfer switch cord, Part No. 210051, is an optional accessory for the portable generator. It is used to connect the 50-amp twist lock outlet of the generator to the transfer switch. If your transfer switch does not come with a transfer switch cord, order the cord from Westpro Power. Remove the ground screw from the wires (see Figure 19). Wrap the terminal end of the green wire with electrical tape so it is insulated.
OPERATION LIFTING BRACKET GENERATOR ANCHOR 1. Before lifting the generator, inspect the bracket and make sure it is securely fastened to the generator. Do not lift the generator unless the lifting bracket is securely fastened. The generator should be used on a flat, level surface whenever possible. If the particular job site requires the generator to be used on uneven terrain, the generator should be anchored. Insert a stake or piece of rebar through the anchor bracket on the frame (see Figure 21).
OPERATION ADDING / CHECKING ENGINE FLUIDS AND FUEL Adding Gasoline to the Fuel Tank ! WARNING Never refuel the generator while the engine is running. Before adding/checking engine fluids and fuel, review Safety on page 7. Always turn the engine off and allow the generator to cool before refueling. ! DANGER Filling the fuel tank with gasoline while the generator is running can cause gasoline to leak and come in contact with hot surfaces that can ignite the gasoline.
OPERATION PROGRAMMING THE GENERATOR FOR REMOTE START 3. Press the stop button on the remote start key fob (see Figure 24). The indicator light will flash once and then remain lit. 1 ! WARNING Always make sure the area around the generator is clear of bystanders before using the remote start to start the generator. 2 The generator can be started remotely from up to a maximum of 109 yards (100 M) away using the remote start key fob with new, fully charged batteries in the key fob.
OPERATION ! DANGER Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit. 2. Make sure the circuit breakers are properly set (see Figure 25 and Figure 26). 1 2 3 Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide.
OPERATION 3. Move the fuel shutoff valve to the ON position (see Figure 27). 4. Turn the engine control switch to the START position until the engine starts. Once the engine starts, release the engine control switch; the switch will automatically move into the ON position (see Figure 29). Figure 27 – Fuel Shutoff Valve in the ON Position NOTICE This generator is equipped with an automatic choke for starting. This system is always on and cannot be turned off.
OPERATION STOPPING THE GENERATOR Normal Operation During normal operation, use the following steps to stop your generator: 1. Remove any connected loads from the control panel receptacles. ! DANGER Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents. 2. Allow the generator to run at “no load” to reduce and stabilize engine and alternator temperatures. 3.
OPERATION 4. Press the start button on the remote start key fob. 1 5. The generator will turn over for 3 to 5 seconds and start. 6. An engine warmup delay is programmed into the remote start cycle. After the generator is running, there will be a delay of electrical output for 15 seconds. 7. If the engine fails to start within 3 to 5 seconds, the engine will attempt to start five additional times. If the generator failed to start, the remote start indicator light will flash.
MAINTENANCE MAINTENANCE ! CAUTION Before performing maintenance on the generator, review Safety on page 7 and the following safety messages. Avoid skin contact with engine oil or gasoline. Prolonged skin contact with engine oil or gasoline can be harmful. Frequent and prolonged contact with engine oil may cause skin cancer. Take protective measures and wear protective clothing and equipment. Wash all exposed skin with soap and water.
MAINTENANCE Table 2: Maintenance Schedule - Authorized Westinghouse Service Dealer Performed Maintenance Item Before Every Use After First 20 Hours or First Month of Use After 50 Hours of Use or Every 3 Months After 100 Hours of Use or Every 6 Months After 300 Hours of Use or Every Year Valve Clearance – – – – Check/Adjust Fuel Filter – – – Check/Clean – Idle Speed – – – – Check/Adjust ENGINE OIL MAINTENANCE Engine Oil Specification 1. Only use the engine oil specified in Figure 33. 2.
MAINTENANCE Checking Engine Oil – 8KPRO NOTICE Always maintain proper engine oil level. Failure to maintain proper engine oil level could result in severe damage to the engine and/or shorten the life of the engine. Always use the specified engine oil. Failure to use the specified engine oil can cause accelerated wear and/or shorten the life of the engine. 6. Check oil level: When checking the engine oil, remove the oil fill plug/dipstick and wipe it clean.
MAINTENANCE 5. Remove oil fill plug (see Figure 38). Adding Engine Oil – 8KPRO 1. Always operate or maintain the generator on a flat surface. 2. Stop engine if running. 3. Let engine sit and cool for several minutes (allow crankcase pressure to equalize). 4. Thoroughly clean around the oil fill plug/dipstick. 5. Remove oil fill plug/dipstick and wipe clean. 6. Select the proper engine oil as specified in Figure 33. 7. Using the supplied funnel and tube, slowly add engine oil to the engine.
MAINTENANCE 6. Remove the oil drain plug (see Figure 41). Once removed, place the oil drain plug on a clean surface. Changing Engine Oil – 8KPRO 1. Stop the engine. 2. Let engine sit and cool for several minutes (allow crankcase pressure to equalize). 3. Place oil pan (or suitable container) under the oil drain plug. 1 4. With a damp rag, thoroughly clean around the oil drain plug. 2 5. Remove the oil drain plug (see Figure 42). Once removed, place the oil drain plug on a clean surface.
MAINTENANCE AIR FILTER MAINTENANCE 5. Remove the air cleaner element (see Figure 45). ! WARNING Never use gasoline or other flammable solvents to clean the air filter. Use only household detergent soap to clean the air filter. Inspect and Replace the Air Filter – 10KPRO The air filter must be inspected after every 50 hours of use or 3 months (frequency should be increased if generator is operated in a dusty environment). 1. Turn off the generator and let it cool for several minutes if running. 2.
MAINTENANCE Cleaning the Air Filter – 8KPRO The air filter must be cleaned after every 50 hours of use or 3 months (frequency should be increased if generator is operated in a dusty environment). 4. Remove the black coarse outside air filter (see Figure 48). 1. Turn off the generator and let it cool for several minutes if running. 2. Move the generator to a flat, level surface. 3. Unclip the clips on the top and bottom of the air filter cover (see Figure 47) and remove the air filter cover.
MAINTENANCE 6. Wash the foam air filter elements by submerging the elements in a solution of household detergent soap and warm water. Slowly squeeze the foam to thoroughly clean. 11. Squeeze the filters to remove any excess oil (see Figure 51). NOTICE NEVER twist or tear the foam air filter element during cleaning or drying. Only apply slow but firm squeezing action. 7. Rinse in clean water by submerging the air filter elements in fresh water and applying a slow squeezing action.
MAINTENANCE SPARK PLUG MAINTENANCE The spark plug must be checked and cleaned after every 100 hours of use or 6 months and must be replaced after 300 hours of use or every year. 1. Stop the generator and let it cool for several minutes if running. 2. Move the generator to a flat, level surface. 3. Remove the spark plug boot by firmly pulling the plastic spark plug boot handle directly away from the engine (see Figure 53 and Figure 54).
MAINTENANCE 8. Install the spark plug by carefully following the steps outlined below: a - Carefully insert the spark plug back into the cylinder head. Hand-thread the spark plug until it bottoms out. b - Using the 13/16" spark plug socket wrench provided, turn the spark plug to ensure it is fully seated. c - Replace the spark plug boot, making sure the boot fully engages the spark plug’s tip. Recommended Spark Plug Replacement: Figure 56 – Removing Spark Plug – 8KPRO 6.
MAINTENANCE Battery Replacement 2 1. Remove the spark plug wire from spark plug. 2. Loosen and remove the nuts on the battery holddown plate and remove the plate from the support rods (see Figure 59). 1 2 1 3 Figure 60 1 - Red Positive (+) Battery Cable 2 - Black Negative (-) Battery Cable NOTICE Figure 59 1 - Nuts 3 - Support Rods 2 - Battery HoldDown Plate 3. Tip the battery forward slightly to access battery cables. 4. Disconnect the black negative (-) battery cable from the battery first. 5.
MAINTENANCE The battery for 8KPRO is the same as a motorcycle/ utility battery. Type 14L-A2 Model CYLA214SXTA Volts 12 Amp 14 Dimensions (L x H x W) 5.9 x 4.33 x 3.43 in. (15.0 x 11.0 x 8.7 cm) 3. Inspect the oil fins for dirt and debris. Clean the fins using compressed air not to exceed 30 psi (207 kPa) (see Figure 62). CLEANING THE ENGINE OIL COOLER – 10KPRO 1. Remove the screws for the oil cooler (see Figure 61). 1 Figure 62 – Oil Cooler Fins 2 4.
MAINTENANCE TESTING THE GROUND FAULT SENSOR CLEANING THE GENERATOR 1. Start the generator and allow it to warm up. Clean All Engine Air Inlet and Outlet Ports – Make sure all engine air inlet and outlet ports are clean of any dirt and debris to ensure the engine does not run hot (see Figure 64 and Figure 65). It is important to inspect and clean the generator before every use. 2. Press the test button on the ground fault sensor (see Figure 63).
MAINTENANCE Figure 66 – Engine Cooling Fins – 8KPRO Figure 68 – Alternator Cooling Air Inlet and Outlet Port – 10KPRO Clean All Alternator Cooling Air Inlets and Exhaust Ports – Make sure the cooling air inlets and exhaust ports of the alternator are free of any debris and obstructions. Use a vacuum cleaner to remove dirt and debris stuck in the cooling air inlets and exhaust ports (see Figure 67, Figure 68 and Figure 69).
MAINTENANCE QUICK DRAIN 1 ! WARNING Gasoline and gasoline vapors are extremely flammable and explosive under certain conditions. Wipe up any spills immediately. The generator is equipped with a quick-drain feature. This feature will prevent the harmful effects of phaseseparated ethanol fuels. During the winter, the alcohol and water can separate from the gasoline in blended fuels. Because the water and alcohol are heavier than gasoline, these corrosive fluids will sink to the bottom of the fuel tank.
MAINTENANCE STORAGE ! WARNING Never store a generator with fuel in the tank indoors or in a poorly ventilated area where the fumes can come in contact with an ignition source such as a: 1) pilot light of a stove, water heater, clothes dryer or any other gas appliance; or 2) spark from an electric appliance. NOTICE Gasoline stored for as little as 60 days can go bad, causing gum, varnish and corrosive buildup in fuel lines, fuel passages and the engine.
TROUBLESHOOTING TROUBLESHOOTING ! WARNING Before attempting to service or troubleshoot the generator, the owner or service technician must first read the owner’s manual and understand and follow all safety instructions. Failure to follow all instructions may result in conditions that can lead to voiding of the EPA certification or product warranty, serious personal injury, property damage or even death. PROBLEM Engine is running, but no electrical output.
TROUBLESHOOTING PROBLEM Remote start system not working. Generator suddenly stops running. Engine runs erratic; does not hold a steady RPM. POTENTIAL CAUSE SOLUTION 1. Low battery in remote start key fob 1. Replace batteries in key fob. 2. Exceeding the range of remote start key fob 2. Move closer to generator. Must be no more than 109 yards (100 M) away. 3. Remote start key fob not programmed to generator 3.
