SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER. PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DV62 BY: SHERWOOD INDUSTRIES LTD TECHNICAL MANUAL INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. WHAT TO DO IF YOU SMELL GAS • Open windows/extinguish any open flame. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building.
Safety Precautions FOR SAFE INSTALLATION AND OPERATION OF YOUR “WESTGATE” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION: • All Westgate gas-fired appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual first. Consult the building authority having jurisdiction to determine the need for a permit prior to commencing the installation.
Table of Contents Safety Precautions..........................................................................................2 Table of Contents............................................................................................3 Codes And Approvals......................................................................................4 Specifications.................................................................................................5 Dimensions...........................................
Codes And Approvals DIRECT VENT ONLY: This type is identified by the prefix DV. This appliance draws all of its air for combustion from outside the dwelling, through a specially designed vent pipe system. In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Specifications Dimensions: Figure 1. Dimensions of the Firebox. Rating Label Location: The Rating and Lighting instruction label is located below the door frame, underneath the firebox attached to a chain. To access the label, slide the plate forward out from under the firebox. Always return it when finished. Figure 2. Rating/Lighting Label Location.
Specifications Rating Label: S M A P Figure 3. Rating Label.
Planning Your Installation Introduction: This section of the technical manual is for the use of qualified technicians only. Fireplace placement, hearths, facings, mantles, and venting terminations will be covered, as well as the gas and electric systems. There are several installation safety guidelines that must be adhered to. Please carefully read the safety precautions at the front of this manual. Warning: Clearances must be sufficient to allow access for maintenance and service.
Planning Your Installation Typical Framing - Internal Chase: Figure 5. Typical Framing for Internal Chase - General. Figure 6. Typical Framing for Internal Chase - Detailed.
Planning Your Installation Typical Framing - External Chase: Figure 7. Typical Framing for External Chase - General. Figure 8. Typical Framing for External Chase - Detailed.
Planning Your Installation Typical Framing - Corner: Figure 9. Typical Framing for Corner - General. Figure 10. Typical Framing for Corner - Detailed.
Planning Your Installation Typical Framing - Sidewall and Mantel: The mantel’s maximum overhang is 12” (300mm) at the minimum height of 62” (1575mm) measured from the base of the fireplace. The mantel can extend 1” (25.4mm) further for every 1” (25.4mm) of height it is installed over the minimum height. Non-combustible mantels and mantel legs are not limited to these dimensions. Mantel temperatures are monitored during testing and can reach 117°F (47°C) above room temperatures.
Planning Your Installation Typical Framing - Raised Hearth: Warning: Failure to follow these guidelines may result in elevated operating temperatures, an inability to remove or install the door, or install the optional front that are available for this unit. A non-combustible Hearth Insulation Board is not required for the DV62. If a hearth is to be installed in front of the unit , it must not be thicker than ¾” .
Planning Your Installation Installation of Facing Trim: Figure 15. Facing Trim Installation - General.
Planning Your Installation Installation of Fireplace Facing: The DV62 may be installed with an optional front. The front lift on and off of the fireplace, providing access to the fireplace for regular maintenance and service, see Optional Front Installation. Figure 16. Typical Facing for the Fireplace - General. You have 3 possible scenarios when installing facing to your fireplace. Care must be taken to ensure proper clearances are maintained.
Planning Your Installation Installation of Fireplace Facing Continued: Figure 18. Option 2 - Fireplace Facing More Than 1” (25.4mm) Thick With Optional Fronts Installed. When installing the DV62 with the optional door and you plan to install rock or tile facing that is thicker than 1” (combined with the non-combustible board supplied), you must install the wall trim kit that is supplied with the unit.
Planning Your Installation Installation of Receiver: NOTE: Finish receiver install after all other construction to avoid damage Figure 20. Receiver Installation. The Receiver is the heart of the remote control system. You need to access this receiver after installation to change the batteries (for operation during a power failure), to program a new remote / receiver combination and to operate a manual override should you lose your remote control or the batteries in the remote control lose their power.
Planning Your Installation Figure 21. Allowable Vent Configurations Chart.
Planning Your Installation Vent Termination Restrictions: QUALIFIED INSTALLERS ONLY N O H D E L B C B B Fixed Closed F G Fixed Openable Closed Openable B A Termination Cap G M J Air Supply Inlet G Gas Meter K I Restriction Zone A (Termination not allowed) Figure 22. Vent Termination Restrictions, refer to Table 1. Table 1: Vent termination clearances, refer to Figure 22.
Planning Your Installation Approved Vent Parts: Table 2: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS).
Planning Your Installation Installation of Flue Restrictor: Flue Restrictor is necessary to keep the fireplace running at its intended efficiency. They are also required to counteract the effect that taller vertical vent runs may have on the appliance. The additional venting action that tall vertical vent systems may have can result in poor pilot and/or burner operations and possibly nuisance shut downs. Generally, the vent restriction may be less than what is shown in the vent chart, but not greater.
Installation Set-Up QUALIFIED INSTALLERS ONLY Planning Your Installation: Prior to starting your venting installation, refer to the section on Allowable Vent Configurations to make sure your plans fall into the allowable limits of horizontal and vertical installations. When planning your installation, it will be necessary to select the proper length of vent pipe for your particular requirements.
Installation Set-Up Installation Of Non-combustible Wall Board: Install the non-combustible wall board provided with the unit. The side boards are interchangeable and are secured with drywall screws, three (3) to each side of the unit and three (3) to each side frame member. The top board is secured with four (4) drywall screws along the top frame (header), four (4) along the top nailing flange of the unit and two (2) on each vertical frame member.
Installation Set-Up Installation Of Venting And Terminations: Read all instructions carefully before starting the installation. Failure to follow these instructions may create a fire or other safety hazard, and will void the warranty. INSTALLATION PRECAUTIONS: • Do not install any damaged venting or vent components. • Do not modify any vent or termination component. • Do not install any vent component that is not an approved vent component for this appliance.
Installation Set-Up Notes: (1) Any horizontal run of vent must have a ¼ inch (6mm) rise for every 1 foot (305mm) of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fire. (2) The location of the horizontal vent termination on an exterior wall must meet all Figure 28:Thimble Framing local and national building codes, and must not be easily blocked or obstructed.
Installation Set-Up Step 6. Before connecting the horizontal run of vent pipe to the vent termination, slide the Wall Firestop over the vent pipe on the interior side of the wall. Step 7. Slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent cap assembly. It is important that the vent pipe extend into the vent cap sufficient distance so as to result in a minimum pipe overlap of 1¼ inches (32mm). Step 8.
Installation Set-Up Vertical Termination Installation: Step 1. M a i n t a i n c l e a ra n c e s between venting and combustible building materials as stated earlier in this section. Do not pack air spaces with insulation. Check with the Allowable Vent Configurations page when planning your installation to ensure the vertical and horizontal Figure 35: Installation of Ceiling Firestop. elements of your installation are within these limits. Step 2. Set the fireplace in its desired location.
Installation Set-Up Notes: (1) If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe every 3 feet, to avoid excessive stress on the Elbows, and possible separation. Wall Straps are available for this purpose (see Figure 36). (2) Whenever possible, use 45° Elbows, instead of 90° Elbows. The 45° Elbow offers less restriction to the flow of flue gases and intake air. Step 6. Slip the flashing over the Pipe Section(s) protruding through the roof.
Installation Set-Up Table 3: Minimum ‘H’ for Figure 40. Roof Pitch Minimum Height (H) Feet Meters Flat to 7/12 1 0.3 Over 7/12 to 8/12 1.5 0.46 Over 8/12 to 9/12 2 0.61 Over 9/12 to 10/12 2.5 0.76 Over 10/12 to 11/12 3.25 0.99 Over 11/12 to 12/12 4 1.22 Over 12/12 to 14/12 5 1.52 Over 14/12 to 16/12 6 1.83 Over 16/12 to 18/12 7 2.13 Over 18/12 to 20/12 7.5 2.29 Over 20/12 to 21/12 8 2.44 Dimension ‘H’ obtained from table to the left.
Installation Set-Up 4) L ift the Door Frame away, being careful that the glass panel is secure within the Door Frame. Gas Hook-Up: Figure 44: Door Latch Locations. The DV62 is equipped from factory with a ½” SAE 45° male gas fitting. This fitting will fit commonly used flexible gas supply lines.
Installation Set-Up Electrical Hook-Up: An electrical junction box is provided and fastened to the back of the control box. Power needs to be brought to the electrical junction box. The power for the various control components are all provided from the fan control module. Remove the control box cover, install the provided electric outlet and cover and plug the fan control module into it. See the Rating Label for the listed electrical requirements.
Installation Set-Up Figure 49: Left Firebox Liner Panel in Place Figure 51: Top Firebox Liner Panel in Place. Figure 50: Top Firebox Liner Panel Installed. Figure 52: Rigjt Firebox Liner Panel in Place.
Installation Set-Up Log Burner / Ember Bed Installation: 1. In the bottom rear of the firebox there are two (2) gas orifices in a housing that facilitate the air shutter mechanisms and the Burner Mounting Brackets are above them (See Figure 53). There are two (2) mixing tubes underneath the back of the burner (see Figure 54). Lift the burner into the firebox with the back of the burner tilted downward. Keep the burner high enough at the front to clear the pilot assembly.
Installation Set-Up Figure 57: Burner Accents Pieces in Place. Figure 58: Slot for Firebox Grate. Figure 59: Tab on Firebox Grate. Figure 60: Firebox Grate in Place.
Installation Set-Up Log Set Installation: IMPORTANT: The paint on the logs may fade for the first 8-10 hours of burn time, but will come back to its color after the paint has cured. The paint is very delicate and handling them with care is necessary not to mark or smudge the paint. 1. Install Log 8.
Installation Set-Up 3. Install Log 9. Insert the hole on the left side into the pin tab at the back of the grate. The right side self locates on log 7. Leave a 1/8” gap between the rear brick panel and the log. Figure 63a: Log 9 Right Side in Place Figure 63b: Log 9 in Place 4. Install Log 5. Place the log on top of the grate with the log locators on the left side of the grate inserted into the grooves on log 5. Figure 64a: Log Locators and grooves Figure 64b: Log 5 in Place 5. Install Log 6.
Installation Set-Up 6. Install Log 10. Place the end with number 10 against the notch on log 8 and rest the other end on the groove of log 7. The edge along the bottom of this log will index into the groove of Log 7. Figure 66a: Log 10 Rear End in Place. Figure 66b: Log 10 Front End in Place. Figure 66b: Log 10 in Place. 7. Install Log 2. Position log 2 to sit on the left grate finger and lean the log back to rest on the flat depression on log 9. Figure 67a: Position Log 2 on Grate Finger.
Installation Set-Up 8. Install Log 1. Position log 1 to sit on the right grate finger and lean the log back to rest on the flat depression on log 9. Figure 68a: Rest Log 1 in Place. Figure 68b: Log 1 in Place. 9. Install Log 4. Log 4 sits in between Log 2 and the grate finger and its body rests across the body of Log 10. There is a groove cut out on log 10 for log 4 to rest on. Figure 69a: Place Log on Grate Finger. Figure 69b: Log 9 in Place. 10. Install Log 3. Log 3 sits on the right grate finger.
Installation Set-Up NOTE: Variances in gas quality or log placement may cause some discoloration of the log set, or sooting to occur.
Installation Set-Up Glass Burner Installation: 1. In the bottom rear of the firebox there are two (2) gas orifices in a housing that facilitate the air shutter mechanisms and the Burner Mounting Brackets are above them (See Figure 71). There are two (2) mixing tubes underneath the back of the burner (see Figure 72). Lift the burner into the firebox with the back of the burner tilted downward. Keep the burner high enough at the front to clear the pilot assembly.
Installation Set-Up 6. Gently place the burner trim piece around the burner (see Figure 77). It sits on various support brackets and fits around the burner tray and up against the firebox liner. Figure 78 shows the burner trim in the correct position. Ensure a minimum ⅜” (8mm) gap is maintained around the burner glass tray (see Figure 79). 7. If the optional rock accent kit was purchased for the DV62, you can place the rocks in a random pattern around the glass tray.
Installation Set-Up Porcelain Kit Installation: 1. Install the Rear Firebox Liner. This panel rests on the Rear Brick Panel Support. 2. Install the Left Firebox Liner Panel; it sits on the bottom front edge of the firebox (see Figure 82), a support bracket at the lower rear of the firebox, and is held in by a retainer at the top of the firebox. Adjust the panel retainers as required. 5. Install the Top Panel by placing it on top of the Rear Panel and behind the Left Panel (see Figure 83).
Installation Set-Up 10. Install the Glass Burner Cover Support Kit to the Right Burner Support using three (3) T-20 Torx screws supplied. Install the Support Kit to the Left Burner Cover Support as you’ve done on the right side. 11. Place one of the Permanent Magnets provided on the front edge of the Burner Cover Supports as shown in Figure 86. 12. The Burner Cover has two (2) slots, one the either side of the rear flange (refer to Figure 87).
Installation Set-Up 14. Install the Burner Assembly; refer to Step 1 & 2 of Log Burner / Ember Bed Installation. 15. Install the Left and Right Burner Cover Support as shown in Figure 89. Each burner cover is installed using three (3) T-20 Torx screws supplied. 16. Install the Log burner accent to the burner cover supports with four (4) T-20 Torx as shown in Figure 90. Figure 89: Installing Burner Cover Supports 17. Install the Grate and the Logs Set to complete the installation.
Installation Set-Up Optional Front Installation: Optional front is available for your fireplace. The fireplace front hang onto the front of your fireplace using four (4) hooks, one on each corner (refer to Figure 91). These hooks secure the front to the fireplace, providing for easy removal for service access to the fireplace and also to position the front the proper distance away from the glass door and the fireplace facing. Figure 91: Optional Front Parts. Figure 92: Optional Front Being Installed.
Wiring Harness Figure 94: Wiring Harness. Caution: Label all wires prior to disconnection when servicing controls, Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Diagnostic Flash codes 1. Fail to ignite: If there is no positive ignition, the board will go into lock out and the LED will blink 3 times in intervals until the system is reset. See Figure 96 for LED location in the unit. 2. Low battery condition (<4V): the LED indicator will blink one (1) time in intervals. 3. Parasitic Pilot Flame: the LED indicator will blink two (2) times in intervals. 4. System Lock out: the LED indicator will blink three (3) times in intervals. Additional Ignition Information 1.
Troubleshooting Problem Possible Cause Thermostat does not work The pilot flame has gone out The On/Off switch is turn to OFF The thermostat is set too high Solution · Turn it ON · Set the thermostat to a lower temperature · Check pilot assembly wiring No spark generation Spark developes near the pilot assembly or could occur onboard ·C heck for broken or poor connection from the sparker to the electrode ·C heck for the spark shorting or arcing at other locations · Check for defective sparker and
Troubleshooting Problem Possible Cause Solution ·T urn the system off by pressing the ON/OFF button on the transmitter ·A fter approximately 2 seconds press the ON/OFF button on the transmitter again. Locking conditions Reset the Proflame DFC board · I n the manual flame control mode, use the down arrow button to reduce the flame to off, indicated by the word OFF displayed on the transmitter LCD screen.
Parts Diagram 49
Parts Diagram - Options 50
Parts List Item Number Items Item Number Items 1 50-1980 Crushed Glas - White 50-2245 Fireplace Door Front - AC 2 50-1984 Crushed Glas - Black 50-2246 Fireplace Door Front - Black 3 50-2234 Log Set 50-1970 Power Vent Kit 4 50-2233 Log Grate 50-2305 Vent Reducer 6” x 8 5/8” to 5” x 8” 5 50-2235 Log Burner Accent - Mortar Grey 50-2308 Log Burner Kit 6 50-2238 Glass Burner Accent - Castle Stone 50-2312 Owners Manual 7 50-2232 Burner Log / Ember Bed 50-2313 Technical Manual
Warranty Sherwood Industries Ltd. is the manufacturer of the Westgate line of heating products. At Sherwood Industries, our commitment to the highest level of quality and customer service is the most important thing we do. Each Westgate stove is built on a tradition of using only the finest materials and is backed by our Exclusive Lifetime Limited Warranty to the original purchaser.
Warranty 12. The Limited Warranty is void if: a) The stove has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b) The stove is subject to submersion in water or prolonged periods of dampness or condensation. c) Any damage to the unit, combustion chamber or other components due to water, or weather damage which is the result of, but not limited to, improper chimney/venting installation.
Installation Data Sheet The following information must be recorded by the installer for warranty purposes and future reference.