Service manual

ENGINE/GENERATOR DISASSEMBLY
PROPULSION ENGINE
Unplug the instrument panel wiring harness. Drain the trans-
mission fluid and the transmission oil cooler hoses, Detach
the oil cooler hoses and unbolt the transmission from the
engine.
Drain or pump out all the engine oil and drain the coolant
from the engine and engine hoses.
For transmission service and maintenance refer to your
transmission manual. To rebuild a transmission contact your
WESTERBEKE dealer
or an authorized transmission service
shop.
TRANSMISSION
If the transmission is not being rebuilt it should be visually
inspected. Flush out and pressure test the oil cooler and
replace the coolant hoses. Inspect and lubricate the gear shift
linkage and the propeller shaft coupling. Clean and repaint
the transmission and change the transmission fluid. Refer to
TRANSMISSIONS in this manual.
MARINE ENGINE
GENERATOR
Disconnect the AC wiring and unplug the engine's DC
wiring harness at the generator control panel. Disconnect the
battery cable connections and the engine ground cables.
Separate the exhaust hose at the water injected elbow and
disconnect the fuel supply and return lines.
NOTE: Label any lines, hoses or cables as you separate them.
Drain the engine oil and the coolant from the engine.
Carefully support and then unbolt the generator backend
from the engine.
See SPECIAL TOOLS - GENERATOR in
this manual.
Additional generator information will be found in the
GENERATOR section of this manual.
TABWASHER
LABEL THE TERMINAL
CONNECTIONS AS
YOU DISCONNECT THE
WIRING HARNESS.
Engines & Generators
8
THE ENGINE
SHOULD BE
SECURELY
MOUNTED ON
A SUITABLE
ENGINE STAND.