Installation manual

TABLE OF CONTENTS
Parts Identification .................................................................................... .2
Introduction . ................................................................................................ .3
Warranty Procedures .......................................................................... .3
Serial Number Location ...................................................................... 3
Installation .................................................................................................. .5
Exhaust System ................................................................................... 7
Raw Water Cooling ............................................................................. 8
Control Panel ............................. : ............................................................... 10
Fuel, Engine Oil and Engine Coolant ................................................... 11
Preparations for Initial Start·Up .......................................................... 12
Starting/Stopping Procedure ............................................................... . 13
Break·ln Procedure (Daily Operation) .................................................. 14
Safety Shutdown Switches ................................................................... 15
Maintenance Schedule ........................................................................ 16
Cooling System ..................................................................................... 18
Changing Coolant ............................................................................. 18
Thermostat ........................................................................................ 19
Raw Water Pump ..............................................................................
20
Raw Water Intake Strainer ................................................................ 20
Heat Exchanger ................................................................................. 21
Engine Lubricating Oil .......................................................................... 22
Oil Change ........................................................................................ 22
Fuel System .......................................................................................... 23
Fuel Lift Pump .................................................................................. 23
Glow Plugs ............................................................................................ 24
Starter Motor ......................................................................................... 25
Control Box ............................................................................................ 27
12V DC Control Circuit .......................................................................... 28
Battery Specifications ........................................................................ 28
Wiring Diagram (#41990) ...................................................................... 29
Wiring Schematic (#41990) .................................................................. 30
Engine Adjustments .................................................................................. .31
Frequency Adjustment ....................................................................... 31
Fuel Run Solenoid ............................................................................ .31
Drive Belt Adjustments ..................................................................... 32
Torquing the Cylinder Head .............................................................. 32
Engine Compression ......................................................................... .32
Injection Pump Timing ...................................................................... 33
Valve Clearance ................................................................................ .34
Testing Fuel Injectors ........................................................................ 34
Engine Troubleshooting ........................................................................ 35
Shore Power Transfer Switch .............................................................. .37
Generator Information .......................................................................... 38
Generator Troubleshooting .................................................................. .39
Lay·up and Recommissioning ............................................................... 40
Generator Specifications ..................................................................... .42
Metric Conversions .............................................................................. .43
Standard Hardware and Sealants ....................................................... .45
Torque Specification ............................................................................ .46
Suggested Spare Partso ......................... H ................... n.coo ••.••••••••••••.••••• 0 ••• 47
Engines & Generators
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