Installation manual
SAFETY 
INSTRUCTIONS 
INTRODUCTION 
Read this 
safety 
manual 
carefully. 
Most 
accidents 
are 
caused 
by 
failure 
to 
follow 
fundamental 
rules 
and 
precau-
tions. 
Know 
when 
dangerous 
conditions exist and 
take 
the 
necessary 
precautions 
to 
protect yourself, your 
personne~ 
and your 
machinery. 
The 
following 
safety 
instructions 
are 
in 
compliance 
with 
the American 
Boat 
and 
Yacht 
Council 
(ABYC) 
standards. 
PREVENT 
ELECTRIC 
SHOCK 
A 
WARNING: 
Do 
not 
touch 
AC 
electrical 
connections 
while 
engine 
is 
lunning, 
01 
when 
connected 
to 
shole 
power. 
Lethal 
voltage 
is 
present 
at 
these 
connections! 
•  Do not operate this machinery without electrical 
enclosures and covers in place. 
•  Shut off electrical power before accessing electrical 
equipment. 
•  Use insulated mats whenever working on electrical 
equipment. 
•  Make sure your clothing and skin are dry, not damp 
(particularly shoes) when handling electrical equipment. 
•  Remove wristwatch and all jewelry when working on 
electrical equipment. 
•  Do not connect utility shore power to vessel's 
AC 
circuits, except through a ship-to-shore double throw 
transfer switch. Damage 
to 
vessel's 
AC 
generator may 
result 
if 
this procedure is not followed. 
•  Electrical shock results from handling a charged capaci-
tor. 
Discharge capacitor by shorting terminals together. 
PREVENT 
BURNS 
-
HOT 
ENGINE 
A 
WARNING: 
Do 
not 
touch 
hot 
engine 
parts 
01 
exhaust 
system 
components. 
A 
lunning 
engine 
gets 
very 
hot! 
•  Always check the engine coolant level at the coolant 
recovery tank. 
A 
WARNING: 
Steam 
can 
cause 
injury 
01 
death! 
•  In case 
of 
an 
engine overheat, allow the engine 
to 
cool 
before touching the engine or checking the coolant. 
PREVENT 
BURNS 
-
FIRE 
A 
WARNING: 
Fire 
can 
cause 
injury 
01 
death! 
•  Prevent 
flash 
fires. 
Do not smoke or permit 
flames 
or 
sparks 
to 
occur near the carburetor, fuel line, 
filter, 
fuel 
pump, or other potential sources 
of 
spilled fuel or fuel 
vapors. Use a suitable container to catch 
all fuel when 
removing the fuel line, carburetor, or fuel 
filters. 
•  Do not operate with a Coast Guard Approved 
flame 
arrester removed. Backfire can cause severe injury or 
death. 
-
• 
Do not operate with the air cleaner/silencer removed. 
Backfire can cause severe injury or death. 
•  Do not smoke or permit flames or sparks 
to 
occur near 
the fuel system. Keep the compartment and the 
engine/generator clean and free 
of 
debris 
to 
minimize the 
chances of 
fire. 
Wipe up all spilled fuel and engine oil. 
•  Be aware - diesel fuel will bum. 
PREVENT 
BURNS 
-
EXPLOSION 
A 
WARNING: 
Explosions 
flom 
fuel 
vapors 
can 
cause 
injury 
01 
death! 
•  Follow re-fueling safety instructions. Keep the vessel's 
hatches closed when fueling. Open and ventilate cabin 
after fueling. Check below for fumes/vapor before 
run-
ning the blower. Run the blower for four minutes before 
starting your engine. 
• 
All 
fuel 
vapors are highly explosive. 
Use 
extreme care 
when handling and storing fuels.  Store fuel in a 
well-ven-
tilated area away from spark-producing equipment and 
out of the reach 
of 
children. 
• 
Do 
not 
fill 
the fuel tank(s) while the engine is running. 
•  Shut off the 
fuel 
service valve at the engine 
when 
servicing 
the fuel system. Take care in catching 
any 
fuel that might 
spill. 
DO NOT allow any smoking, open 
flames, 
or other 
sources of 
fire 
near 
the 
fuel 
system or engine 
when 
servic-
ing. 
Ensure proper ventilation exists when servicing the 
fuel system. 
•  Do not alter or modify the fuel system. 
•  Be sure all fuel supplies have a positive shutoff valve. 
•  Be certain fuel line fittings are adequately tightened and 
free of leaks. 
•  Make sure a 
fire 
extinguisher is installed nearby and 
is 
properly maintained. Be familiar with its proper use. 
Extinguishers rated ABC by the NFPA are appropriate 
for all applications encountered in this environment. 
Engines & Generators 










