Installation manual
INSTALLATION 
RAW 
WATER 
COOLING 
SYSTEM 
Siphon-Break 
For 
installations 
where 
the 
water-injected 
exhaust 
elbow 
is 
close 
to 
or 
below 
the 
vessel's 
waterline, 
provisions 
must 
be 
made 
to 
install 
a 
siphon-break 
in 
the 
raw 
water 
supply 
hose 
to 
the 
exhaust 
elbow. 
The 
siphon-break 
provides 
an 
air 
vent 
in 
the 
raw 
water 
cooling 
system 
to 
prevent 
raw 
water 
from 
filling 
the 
exhaust 
system 
and 
the 
engine's 
cylinder 
when 
the 
engine 
is 
shut 
down. 
A 
CAUTION: 
Failure 
to 
use 
a 
siphon-break 
when 
the 
exhaust 
elbow 
is 
located 
at 
or 
below 
the 
load 
waterline 
will 
result 
in 
raw 
water 
damage 
to 
the 
engine 
and 
pOSSible 
flooding 
of 
the 
boat. 
If 
you 
have 
any 
doubt 
about 
the 
position 
of 
the 
water-injected 
exhaust 
elbow 
relative 
to 
the 
vessel's 
waterline 
under 
any 
of 
the 
vessel's 
various 
operating 
conditions 
or 
when 
the 
vessel 
is 
not 
under 
way, 
install 
a 
siphon-break. 
This 
precaution 
is 
necessary 
to 
protect 
your 
engine. 
The 
siphon-break 
must 
be 
installed 
in 
the 
high 
point 
of a 
hose 
that 
is 
looped 
a 
minimum 
of20 
inches 
(51cm) 
above 
the 
vessel's 
waterline. 
This 
siphon-break 
must 
always 
be 
above 
the 
waterline 
during 
all 
angles 
of 
vessel 
operation 
to 
prevent, 
siphohing. 
Use 
a 
separate 
hose 
for 
this 
loop, 
and 
rim 
it 
outside 
of 
the 
sourtdshield. 
I-
1 
SIPHON 
BREAK 
SIPHON 
BREAK 
AV/,IILABLE 
FROM 
YOUR 
WESTERBEKE 
DEALER 
I 
SIPHON 
BREAK 
DIAGRAM 
(TYPICAL) 
NOTE: 
A 
siphon-break 
requires 
periodic' 
inspection 
and 
cleaning 
to 
ensure 
proper 
operation. 
Failure 
to 
properly 
maintain 
a 
siphon-break 
can 
result 
in 
severe 
engine 
damage. 
Consult 
the 
siphon-break 
manufacturer 
for a 
proper 
maintenance 
schedule. 
Raw 
Water 
Intake 
A 
flush-type 
through-hull 
fitting 
is 
recommended 
for 
the 
raw 
water 
intake. 
It 
should 
be 
located 
on 
the 
boat's 
hull 
where 
it 
will 
be 
below 
the 
waterline 
during 
all 
angles 
of 
the 
boat's 
operation. 
See 
Westerbeke's 
INSTALLATION 
MANUAL 
for 
MARINE 
ENGINES 
and 
GENERATORS 
for 
complete 
installation 
guidelines. 
A 
WARNING: 
Do 
not 
use 
a 
scoop-type 
through-hull 
fitting 
for 
supplying 
raw 
water 
to 
this 
generator. 
A 
scoop-type 
raw 
water 
inlet 
can 
develop 
substantial 
pres-
sure 
and 
force 
water 
past 
the 
raw 
water 
pump, 
flooding 
the 
exhaust 
system 
and 
allowing 
the 
water 
to 
enter 
the 
engine's 
cylinder. 
Damage 
caused 
by 
raw 
water 
entry 
into 
the 
engine's 
cylinder 
via 
the 
exhaust 
system 
is 
not 
covered 
by 
Westerbeke's 
warranty. 
Flooding 
of 
the 
exhaust 
system 
due 
to 
water 
pressure 
can 
also 
occur 
with 
a 
flush-type 
raw 
water 
intake 
on 
a 
powerboat 
that 
has 
its 
bow 
up. 
This 
pressure 
can be 
caused 
by 
the 
boat's 
decreased 
waterline 
before 
the 
boat 
reaches 
its 
final 
trim, 
or 
by 
the 
angle 
of 
the 
boat 
to 
the 
sea 
surface 
when it 
is 
underway. 
STARTING 
BATTERY 
CONNECTIONS 
The 
Westerbeke 
18.0 
KW 
Generator 
is 
negative 
grounded. 
The 
generator 
should 
be 
connected 
to 
its 
own 
12V 
starting 
battery 
(125A 
minimum). 
All 
ground 
wires 
should 
be 
tightly 
fastened 
to 
the 
ground 
bolt 
located 
on 
the 
lower 
left 
side 
of 
the 
engine 
below 
the 
starter 
motor. 
Make 
certain 
the 
ground 
terminals 
are 
clean. 
GROUND 
BOLT 
Engines & Generators 
8 










