Installation manual

TABLE OF CONTENTS
Parts Identification (Illustrations) ....................... .2
Tachometer ......................................................... 27
Introduction ............................................................. 3
Engine Troubleshooting ..................................... 28
Serial Number Location .................................. .4
Alternator Troubleshooting ............................... 30
Ordering Parts ................................................... 4
Troubleshooting ..............................................
31
Controi.Panel (Admira/) ....................................... 5
Control Panel (Captain) ....................................... 6
Diesel Fuel, Engine 011 and Engine Coolant.. ..... ?
Coolant Recovery Tank .................................... 7
Preparations for Initial Start-Up ......................... 8
Pre-start Inspection ........................................... 8
Starting/Stopping Procedure ............................... 9
Warning Lights, Alarms and Circuit Breaker .... 1 o
Maintenance Schedule ..................................... 11
Testing· ............................................................ 31
Checking/Servicing Battery ........................... .32
Battery Care .................................................... 33
l;lual Output Alternators .................................... 33
Troubleshooting .............................................. 34
High Output Alternators ................................... .35
Starter Motor ....................... .- .............................. 36
Troubleshooting .... : ........................................ .37
ZF Transmissions ............................................... 38
Control Cables ................................................ 38
Cooling System .................................................. 13
Fluid Change .................................................. 39
Raw Water Intake Strainer ..............................
13
Specifications .................................................. 39
Draining the Raw Water
System ................... .13
Transmission Cooler ......................................
.40
Thermostat ...................................................... 14 Lay-up/Winterize ............................................ 40
Fresh Water Circuit.. ....................................... 15
Changing Coolant ........................................... l5
Raw Water Pump ............................................ 16
ZF Trarasmission (HSW Models) ......................... 41
Changing the Fluid ......................................... 42
Maintenance .................................................... 42
Heat Exchanger .............................................. 16
Water Heater ...................................
.' ........ : ...... l7
Cable Connections ......................................... .43
Shaft Couplings .............................................. 43
· Fuel System ....................................................... 18
Fuel Filter ....................................................... 18
Troubleshooting ..................................... , ........... 44
Control Cables ................................................ 44
Fuel Water Separator ......................................
18
Engine Lubricating Oi1 ....................................... 19
Oil Change ...................................................... 19
Remote 011 Filter ........................................... ; ... 20
Velvet Drive Transmissions .............................. .46
Shift Lever ...................................................... 46
Changing the Fluid ..............
, ......................... .47
Oil Coolers ...................................................... 48
Wiring· Diagram .................................................. 21
Troubleshooting ..................... , ........................ 48
Wiring Schematic .............................................. 22
Speclfications ................................................... .49
Engine Adjustments ............................................. 23
Lay-up and Recommissioning ........................... 51
Fuel Injectors .................................................. 23
Metric Conversions Data ................................... 53
Glow Plugs ..................................................... 24
Valve Clearance Adjustment .......................... 25
Suggested Spare Parts ...................................... 55
Drive Belt Adjustment ................................... 26
Testing
Oil Pressure ........................................ 26
Engine Compression ....................................... 26
. 1