Installation manual
SAFETY.INSTRUCTI'ONS: 
·. 
INTRODUCTION 
Read 
this 
&afety 
manual 
carefully. 
Most 
accidents 
ate 
caused 
by 
failure 
to 
foUow 
fundamentalnde& 
and 
precatltiiJm. 
Know 
when 
dangeroUs 
coliditions 
tttist and 
take 
the 
'tlet:t&sary 
precautUJns 
to 
protectyometj, your 
pers()nne4 
atul 
your 
machinery; 
The 
fofkmJing 
&afety 
in&truttions 
ate 
iii 
complian'ce·with 
·the 
Americali 
Boat 
ll1UIYacht 
Council (ABYC) 
standard&. 
PREVENt 
ELECTRIC.SHOCK 
A 
WARNING: 
Do 
not 
tout:h 
AC 
elet:tricalconnet:f/ons 
while 
engine 
Is 
nilltring. 
Lethal 
wttage 
is 
present 
at 
these 
connections/ 
• 
Do 
not 
operate 
this 
machinery 
Without 
electrical 
enclosures 
and 
covers 
in 
place. 
• 
Shut 
off 
electrical 
power 
before 
accessing eleetrical 
equipment 
• 
Use 
insulated 
mats 
whenever 
working on electrical 
equipment. 
• 
Make 
sure 
your 
clothing 
and 
skin 
are 
dry, 
not 
damp 
(particularly 
shoes) 
when handling electrical 
eqUipment. 
• 
Remove 
wristwatch 
and 
all jewelry 
when 
.wprkiilg 
on 
electrical 
equipment  · 
PRMNT 
BURNS--
HOT 
ENGINE 
A 
wARNING: 
Do 
not 
totn:h 
hilt 
engine 
parts 
or 
exhaust 
system 
components. 
A 
runnlng'eflginegets 
veiyhDt/ 
• 
Monitor 
engine 
antifreeze 
coolant 
level at the plastic 
coolant 
recovery 
tank 
and 
periodical)' at 
the 
filler 
cap 
location 
on 
the 
water 
jacketed exhaust manifold, but 
only 
when 
the 
engine 
is 
COLD. 
A 
WARNING: 
Steam 
·cali 
caitSe 
injury 
or 
death! 
• 
In 
case 
of 
an 
engine 
overheat; 
allow 
the 
engineto cool 
before 
touching 
the 
engine 
or checking the coolant 
PREVEtlt:BlJRNS•.~ 
'FIRE 
A 
wARNING: 
Fire 
can. 
cause 
injury 
or 
death! 
• 
Prevent 
flash 
fires~ 
bo 
not 
smoke 
or 
permit 
flames 
or. 
sparks to occur near the carburetor, 
fuel-line, 
filter; 
fuel 
pump, 
or other potential.sources ofspilled fuel or 
fuel 
vap01s. 
Use 
a stdtabletontirliierto catchall 
fuel 
when 
removirig 
the fuellliie; 
carburetot'j 
fuel 
filters. 
or 
other 
. 
fuel 
system components. 
• 
Do 
not 
operate 
with 
the air cleaner/silencer or 
flame 
arrester screen 
removed. 
Backfire can cause 
severe 
injury 
or.death. 
• 
Do 
not smoke or petnlit 
fl~es 
01' 
sparks 
tO 
oecur 
near 
the 
fuel system. 
Keep 
the 
compa.rtrilent 
and 
the 
engine/generator clean and free 
of 
debris·ro. 
minimize 
the 
chances 
of 
fire, 
Wipe 
up all spilled 
fuel 
and 
engirte 
oil. 
' 
''1"·· 
PREVENT.8URNS•-.... 
EXPlOSION· 
A 
WARNING: 
EXpiiJSions·lrtJm 
fuel 
vapoi'S 
·can 
cause 
ln/urtordeatli! 
• 
Follow 
:te-,fueling 
satety 
instrUctions. 
Keep 
ihe 
vessel's 
·hatches 
closed 
whert 
fueling. 
•Open 
·and 
ventilate 
eabin 
after 
fueling.' 
Check' 
below 
.for 
:futnestvapor 
before 
running 
the 
blower; 
Run 
the 
engine 
COfilpatt:ment 
blower 
prior 
to 
starting, 
follow 
the recotilmendation of 
the 
ve8sel 
builder. 
• 
All 
fuel 
vapors 
ate 
highly 
explosive. 
Use 
extreme 
care 
when 
handlirig artd.storingfuets.· 
StOre 
fuel·m 
a 
well" 
ventilated area 
away 
from. 
spark-producing 
equipment and 
oot 
of 
the 
reach of 
~dten. 
• 
Do 
not 
fill 
the fuel tatik:(s)while 
the 
engine 
is 
11lll11ing. 
• 
Shut 
off the fuel seivice 
'wllve 
at 
the 
engine 
when 
servicing 
tho 
fuel 
syste:rn. 
Take 
care 
in 
ditching 
any 
fuel 
that 
might 
spill. 
DO NOT allow 
-any 
smoking. 
o~ftames, 
or 
other 
sources 
of 
fire 
near 
the 
fuel 
systertt 
or 
engine 
when 
servicing. 
Ensure 
proper 
veniilation exists 
when 
servicing 
the fuel system. 
•  Do 
not alter 
or 
modify the fuel 
system. 
w 
Be 
sure 
all 
fuel supplies have a positive shutoff 
valve. 
• 
Be 
certain fuel line 
fittings. 
are adequately 
tightened· 
and 
free 
of leaks. 
• 
Make 
sure a fiie extinguisher is 
inStalled 
nearby 
and 
is 
properly 
liiamtained Be familiar 
with 
Its 
proper 
use 
.. 
Extinguishers rated 
ABC 
by the 
NFPA 
are 
appropriate 
for 
all 
applications encountered in this 
environment. 
Engines& 
GeneratOrs 
.  .  'ill 
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