Installation manual
WATER 
HEATER 
WATER 
HEATER 
INSTALLATIONS 
This engine is equipped with connections for the plumb-
ing 
of 
engine coolant to heat an on-board water heater. 
The water heater should be mounted in a convenient lo-
cation either in a high or low position in relation to the 
engine, so that the connecting hoses from the heater to 
the engine can run in a reasonably direct line without any 
loops which might trap air. 
OIL 
COOLER 
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HEATER 
BELOW 
THE 
ENGINE 
Hoses should rise continuously from their low point at 
the heater to the engine so that air will rise naturally 
from the heater to the engine. 
If 
trapped air is able to rise 
to the heater, then an air bleed petcock must be installed 
at the higher fitting on the heater for bleeding air while 
filling the system. 
NOTE: 
If 
any portion 
of 
the heating circuit rises above 
the engine's own pressure cap,  then a pressurized 
(aluminum) remote expansion tank (Kit #024177) 
must 
be installed in the circuit to become the highest point. 
Tee the remote expansion tank into the heater circuit, 
choosing the higher 
of 
the two connections 
for 
the return. 
Tee 
at 
the heater, 
and 
plumb a single line up to the tank's 
location and the other back to  the engine's return. Install 
the remote expansion tank 
in 
a convenient location 
so the fresh water coolant level can easily be checked.  The 
remote expansion tank will now serve as a check and 
system fill point. 
The 
plastic coolant recovery 
tank 
is 
not 
used 
when 
the 
remote expansion 
tank 
kit 
is installed, 
since this 
tank 
serves 
the 
same 
function. 
The pressure cap on the engine's manifold should be in-
stalled after the engine's cooling system is filled with 
coolant. Finish filling the cooling system from the remote 
tank after the system is filled and is free 
of 
air and exhib-
its good coolant circulation. During engine operation, 
checking 
the engine's coolant should be done at 
the remote tank and not at the engine manifold cap. The 
hose connection from the heater to the remote expansion 
tank should be routed and supported so it rises continu-
ously from the heater to the tank, enabling any air in the 
system to rise up to the tank and out 
of 
the system. 
REMOTE 
EXPANSION 
TANK 
1124117 
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HEATER 
ABOVE 
THE 
ENGINE 
NOTE: 
An 
air bleed petcock is located on the engine's 
heat exchanger. Open this petcock when filling the en-
gine's fresh water system to allow air 
in 
the exchanger to 
escape. Close tightly after all the air is removed. 
I~I 
WESIERBEKE 
I 
Engines 
& 
Generators 
22 










