Specifications

TABLE OF CONTENTS
Parts Identification ................................................... .2
Engine Adjustments (cont.) ...................................... 22
Introduction ................................................................ 3
Injection Timing ................................................. 25
Warranty Procedures ............................................ 3
Frequency Adjustment ....................................... 26
Remote Panel ....................................................... 3
Fuel Run Solenoid .............................................. 26
Diesel Fuel, Engine Oil and Engine Coolant.. ............ 5
Generator Control Panels ..................................... : ..... 6
Electronic Governor ........................................... 27
Alternator Testing/Troubleshooting ........................ .28
Description
of Switches ....................................... 6
Description
of Gauges .......................................... 6
Battery Care ....................................................... 29
DC Circuit/BaHery .... ................................................ .30
Remote Panel ............................................... ' ..... ' ... 6
Control Panel Troubleshooting .. ............................... 31
Preparations for Initial Start-Up ................................ 7
7.6 BTDR Wiring Diagram (#44743) .......................... 32
Prestart Inspections .............................................. 7
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7.6 BTDR Wiring Schematic (#44743) ...................... 33
StartingJStopping Procedure ...................................... 8
5.0 BTDR Wiring Diagram (#44742) .......................... 34
Safety Shutdown Switches .... ..................................... 9
5.0 BTDR Wiring SchematiC (#44742) ...................... 35
Generator Break-In Procedure ................................. 10
The Daily Routine ..............................................
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Remote Stop/Start Panel Wiring (#44329) .... .......... .36
Generator Information ............................................. .37
Maintenance Schedule ............................................. 12
Fuel System .............................................................. 13
Fuel FilterlWater Separator ................................ 13
Fuel Injection Pump ........................................... 13
Fuel Lift Pump ................................................... 13
Fuel Lift Pump Filter ......................................... 13
Fuel Filter ........................................................... 13
Engine Fuel Filter ............................................... 13
Cooling System ......................................................... 14
Changing Coolant. .............................................. 14
Thermostat ..........................................................
15
Air Intake Filter/Silencer ................................... 15
Engine Lubricating Oil .............................................. 16
Engine Oil Change ............................................. 16
Remote Oil Filter , ..................................................... 17
Starter Motor ............................................................ 18
BT Generator Troubleshooting ................................ .38
7.6KW BT Generator Single Phase ........................... 39
Circuit Breaker ................................................... 39
No-Load Adjustment ......................................... .40
Residual Voltage Check .................................... .41
Bridge Rectifier .................................................. 42
Exciter RotorlField ............................................. 43
Measuring Resistance ........................................
.44
Voltage Connection Terminal.. .......................... .44
7.6,KW BTOR Generator Specifications ................... .45
5~OKW BC Generator Single Phase .......................... 46
5.0KW BC Troubleshooting ...................................... .47
Dual Exciter Voltage Adjustment.. .................... .48
Single Exciter Voltage Adjustment .................... 49
Integral Controller ..............................................
50
Testing Battery Charging Circuit ....................... 50
Engine Troubleshooting ............................................ 20 Testing Exciter Windings ................................... 51
Engine Adjustments .................................................. 22
Drive Belt Adjustment ....................................... 22
Torquing The Cylinder Head Bolts .................... 22
Testing the Capacitor ..........................................
51
Testing Resistance Valves .................................. 53
5.0KW BCDBR Generator Specifications ................. 54
Fuel Injectors ...................................................... 22
GenRemote Controls (optional) ................................ 55
Valve Clearance Adjustment .............................. 23
Engine Compression .......................................... 23
Glow Plugs ......................................................... 24
Oil Pressure ........................................................ 24
Power Take-Off Systems ........................................... 60
Metric Conversion Data ............................................ 61
Suggested Spare ....................................................... 62
Engines & Generators
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