Installation manual

TABLE OF CONTENTS
Parts Identification ............................................ 2 Engine Adjustments (Cont.)
Introduction ........................................................ 3 Testing Glow Plugs ........................................ 26
Fuel, Engine Oil, and Engine Coolant ................ 5
Preparations for Initial Start-Up ., ...................... 6
Instrument Control Panel ................................... 7
Remote Panel ................................................... 6
Starting/Stopping Procedure .............................. 8
Remote Panels .................................................. 8
Generator Break-In Procedure ........................... 9
Daily Routine ....................................................... 9
Testing Oil Pressure ....................................... 26
Injection Timing ............................................. 27
Drive Belt Adjustment ................................... 28
Torquing the Cylinder Head Bolts ................. 28
Fuel Injectors ................................................. 28
Engine Troubleshooting (Chart) ....................... 29
Control Panel troubleshooting (Chart) ............ 31
Wiring Diagram #43783 .................................... 32
Wiring Schematic #43783 . ............................... 33
Safety Shutdown Switches ............................... 10
Wiring Diagram #44732 .................................... 34
Maintenance Schedule (Chart) ........................ 11
Wiring Schematic #44732 ... ............................. 35
Fuel System ..... .................................................. 13
Cooling System ................................................. 14
Fresh Water Cooling Circuit .......................... 15
Changing the Coolant .................................... 15
Thermostat ..................................................... 16
Wiring Diagram #45633 .. .................................. 36
Wiring Schematic #45633 .... ............................ 37
Wiring Diagram #038124 .................................. 38
Wiring Schematic #038124 .............................. 39
Wiring Diagram #038124 .................................. 40
Raw Water Intake Strainer ............................. 16
Wiring Schematic #038124 ... ........................... 41
Raw Water Cooling System ........................... 17
Remote Panel Wiring Diagram ......................... 42
Heat Exchanger .................................... , ......... 17
Raw Water
Pump ........................................... 17
Engine Lubricating Oil ...................................... 18
Engine
Oil Change ......................................... 18
Remote Oil Filter (Optional) ............................. 19
DC Circuit Battery ............................................ 20
Engine/Generator Specifications ..................... 43
Generator Information ...................................... 44
BC Generator Single Phase .............................. 45
Circuit Breaker ............................................... 45
No-Load Voltage Adjustment ........................ 46
Dual Exciter Circuit Model ........................... 47
Starter Motor .................................................... 21
Shore Power Connections .............................. 47
Troubleshooting ............................................. 22
Battery Charging Circuit.. ..............................
48
Engine Adjustments .......................................... 23
MetriC Conversion Data (Chart) ....................... 49
Generator Frequency Adjustment ..................
23
Lay-Up and Recommissioning ........ .................. 50
Fuel Run Solenoid ......................................... 23
Electronic Governor (Optional) .....................
24
Valve Clearance Adjustment.. ........................ 25
Power Take Off Systems ................................. 53
Suggested Spares ............................................. 54
Engine Compression ...................................... 25
Engines & Generators
1