Installation manual
SPECIFICATIONS·
5.0KW
AND
5.5
BC
GENERATORS
ENGINE
SPECIFICATIONS
Engine
Type
Aspiration
Governor
Combustion
Chamber
Bore
&
Stroke
BCD
&
BCOA
BCOB
BCD
5.5Kw
Piston
Displacement
BCD
&
BCDA
BCDB
BCD
5.5Kw
Firing
Order
Direction
of
Rotation
Maximum
Torque
Compression
Ratio
Dimensions
Weight
Diesel,
four-cycle,
three-cylinder,
fresh
water
cooled,
vertical
in-line
overhead
valve
mechanism
(9.2
Hp
at
1800
rpm
maximum)
Naturally
aspirated
Centrifugal
type
Swirl
type
2.56
x
2.76
inches
165
x
70
mml
2.76
x
2.76
inches
70
x
70
mm
2.99
x
2.76
inches
76
x
70
mm
42.5
cubic
inches
(0.696
liters)
49.31
cubic
inches
(0.808
liters)
59.09
cubic
inches
(0.952
liters)
1 - 3 - 2
Clockwise,
when
viewed
from
the
front
27
ft-Ib
(3.4
kg-m)
(at
1800
rpm)
21
:1
Height:
19.9
inches
(505.5
mm)
Width:
16
inches)
406.4
mm)
Length:
27.2
inches
(690.0
mm)
BCD
324
Ibs
(146.9
Kgs)
BCDA,
BCDB,
BCD
5.5Kw
3361bs
(152.4
Kgs)
Fuel
Consumption
BCD
&
BCDA
BCDB
&
BCD
5.5Kw
Inclination
0.54
US
gph
(2.01
Iph
)
Approximate
Continuous
W
(BCDB:
W)
Temporary
25°
(not
to
exceed
30
min.)
TUNE-UP
SPECIFICATIONS
Compression
Pressure
Valve
Timing
BCD
&
BCDA
Valve
Seat
Angle
Engine
Speed
Valve
Clearance
(Engine
cold)
Injector
Pressure
Engine
Timing
(spill)
BCD
&
BCDA
BCDB
&
BCD
5.5Kw
398
psi
(28
kg/cm')
at
280
rpm
limit
(Limit
of
difference
between
cylinders)
Intake
Opens
19°
BTDC
Intake
Closes
51
°
ABDC
Exhaust
Opens
51
°
BBDC
Exhaust
Closes
19°
ATDC
Intake
45°
-
Exhaust
45°
1800
rpm
60
Hertz
1500
rpm
50
Hertz
Intake
and
Exhaust
0.098
inclles
(0.25
mm)
1968
±
142
psi
(140
±
10
kg/cm')
LUBRI
ATION
SYSTEM
General
Oil
Filter
Sump
Capacity
(Not
including
filter)
Operating
Oil
Pressure
Oil
Grade
Pressure
fed
system
by
geared
pump
Full
flow,
paper
element.
spin-on
type
3.2
qts.
(3.03
liters)
35
-
55
psi
(2.5
-
3.8
kg/em')
API
Specification
CF
or
CG-4,
SAE
30,
1
OW-3~,
15W-40
EXHAUST
EMISSIONS
SYSTEMS
Emission
Control
Systems
Smoke
Puffer
Limiter
General
Fuel
Fuel
Injection
Pump
Fuel
Injection
Timing
(Spill
timing)
Nozzle
Fuel
Filter
Air
Cleaner
AirFlow
(Engine
combustion)
FUEL
SYSTEM
Open
How,
self
bleeding-self
priming
No.2
diesel
oil
(
cetane
rating
of
45
or
higher)
In-line
plunger-Bosch
type
16°
±
5°
BTDC
(Before
Top
Dead
Center)
(BCD
&
BCDA)
16°
±
5°
BTDC
(Before
Top
Dead
Center)
(BCDB
&
BCD
5.5Kw)
Throttle
type
Cartridge
type
Plastic
intake
silencer
-
cleaner
24.6
cfm
(0.697
cmm)
(BCD
&
BCDA)
31.2
cfm
(0.5787
cmm)
(BCDB
&
BCD
5.5Kw)
ELECTRICAL
SYSTEM
Start
Batte
ry
Battery
Capacity
Starter
Starting
Aid
DC
Cranking
Amps
DC
Charging
Voltage
Regulator
12-Volt,
(-)
negative
ground
600
-
900
Cold
Cranking
Amps
rated
(CCA)
12
Volt,
reduction
gear
Glow
plugs,
sheathed
type
175
-
200
Amps
(engine
cold)
17
Amp
IC
13
-
14
volts
DC
(ill
generator)
Capacitor
COOLING
SYSTEM
General
Operating
Temperature
Fresh
Water
Pump
Raw
Water
Flow
System
Capacity
(fresh
water)
Fresh
water-cooled
block,
thermostatically
controlled
170
0
-
190
0
F
(77
-
88
0
C)
Centrifugal
type,
metal
impeller,
belt-driven
6.5
-
7.0
gpm
(24.6
-
22.5
Ipm)
measured
before
discharging
into
exhaust
elbow
4.0
qts
(3.97
liters)
AC
GENERATOR
(Single
Phase)
General
-
Single
Phase
Voltage
-
Single
Phase
Voltage
regulation:
Frequency
regulation:
Rating
(Volts/Amps)
BCD,
BCDA
&
BCDS
BCD
5.5Kw
Generator
Compartment
Ambient
Temperature
Recommendations
Electromagnetic
Interference
level
Cooling
Brushless,
four-pole,
revolving
field.
Self-exciting,
capacitor
saturated
field
excitation.
Pre-lubricated,
single-bearing
design.
120
volts,
single
phase
120
Volts
-
60
Hertz
220
Volts
-
50
Hertz.
±5%
no
load
to
fuilioad.
3.0
Hertz
(5%)
no
load
to
full
load.
60
Hz
(1800
rpm)
120
voltS/41.6
amps
50
Hz
91500
rpm)
230
volts/17.3
amps
60
Hz
(1800
rpm)
120
voltsl45.8
amps
50
Hz
(1500
rpm)
230
voltsl21.7
amps
120°F
(50°C)
maximum
NOTE:
Forced
ventilation
should
be
provided
to
maintain
generator
compartment
temperatures
be/ow
120°F
(50°C)
Exceeds
requirements
for
most
marine
radio
telephones
and
standard
televisions.
Meets
CE
(Certified
Europe)
requirements.
Cast
Centrifugal
blower,
direct
connected
Generator
Cooling
175
-
200
cfm
(04.95
-
5.66
cmm)
Air
Requirements
(60
hertz
@
1800
rpm)
NOTE:
Increase
air
supply
15%
for
50
Hertz
operation
(1500
rpm)
Engine
Combustion
24.6
cfm
(0.558
cmm)
Air
Requirements
(60
hertz
@
1800
rpm)
Engines & Generators
43