Installation manual

MAINTENANCE SCHEDULE
NOTE: Use the engine hour meter gauge to log your engine hours or record your
engine hours
by running time.
CHECK
HOURS OF OPERATION
SCHEOULED
EACH EXPLANATION OF SCHEDULED
MAINTENANCE
DAY 50 100 250 500 750 1000
1250
MAINTENANCE
Raw Water Pump
0 0 0
Remove the pump cover and inspect impeller,
At 800 operating lwurs,
gasket, cam and cover for wear. Check the bearings
disassemble and inspect
and seals (the shaft should not wobble). Lubricate
for overhaul.
when reassembling.
Coolant System
0 0
Drain, flush, and refill cooling system with the
appropriate antifreeze mix.
Electric Fuel Lift Pump
0
0 0 0 0 0
Periodically check the wiring connections and
inspect the fuel line connections.
*Fuellnjectors
0
Check and adjust injection opening pressure and
spray condition (see ENGINE ADJUSTMENTS).
*Starter Motor
0 0
Check solenoid and motor for corrosion. Remove
and lubricate. Clean and lubricate the starter motor
pinion drive.
*Preheat Circuit
0 0
Check operation of preheat solenoid. Remove and
clean glow plugs; check resistance (4-6 ohms).
Reinstall with anti seize compound on ttl reads.
*Engine Cylinder
0 0
Check compression pressure and timing
Compression
(see Engine Adjustments).
*Torque Cylinder Head
0
0
0
At first 50 hours, then every 500 hours
Hold-down bolts (see ENGINE ADJUSTMENTS).
* Adjust the Valve Clearances
0 0 0
Adjust Valve Clearances
(see ENGINE ADJUSTMENTS).
*Heat Exchanger
0
Remove, have professionally cleaned and pressure
tested.
·Water Injected Exhaust
0
0
Check casting integrity every 500 hours of
Elbow
operation. Replace as needed.
*WESTERBEKE recommends this service be performed by an authorized mechanic.
Engines & Generators
12