Operating instructions

TABLE OF CONTENTS
Introduction ......................................................................... 2
Fuel, Engine Oil and Engine Coolant.. ............................... .4
Control Panels ................................................................. ; ... 5
Preparations for Initial Start-Up ......................................... 6
Operating Instructions ........................................................ 7
Remote Panel ........ .............................................................. 8
Break-in Procedure/Daily Operation ................................... 9
Safety Shutdown Switches ................................................ 10
Maintenance Schedule ..................................................... 11
Cooling System .................................................................. 13
Changing Coolant.. ..................................................... 13
Thermostat .................................................................. 14
Zinc Anode ................................................................. 14
Raw Water Strainer ....................................................
15
Raw Water Pump ........................................................ 15
Fuel System ....................................................................... 16
GasolinelWater Separator ........................................... 16
Fuel Filter ................................................................... 16
Engine Oil ......................................................................... 17
Oil Change ................................................................. 17
Battery Charging Circuit ................................................... 18
Electronic Governor .......................................................... 19
Troubleshooting The Electronic Governor ........................ 20
Carburetor Adjustments .. .................................................. 21
Engine Adjustments .......................................................... 22
Timing Belt ..............................................................
,.22
Compression Test ....................................................... 22
Valve Clearance .......................................................... 26
Injection Timing ......................................................... 26
Torquing The Cylinder Head Bolts ............................ 26
Spark Plugs ................................................................. 27
Drive Belt Adjustment ............................................... 27
Choke Solenoid .......................................................... 27
Generator Information ....................................................... 28
Generator Wiring Schematic ............................................ .29
BCGA AC Terminal Connections ........................................ 29
BCG AC Terminal Connections .......................................... 29 A
BCG Generator Wiring Schematic ..................................... 29A
Shore Power Transfer SWitch ........................................... .30
BC Generator Single Phase ............................................... 31
Wiring Schematic (#46876) ............................................. .32
Wiring Diagram (#46876) .................................................. 33
Remote Panel Wiring ........................................................ 34
Engine Troubleshooting .... ................................................. 35
Lay-up and Recommissioning ........................................... 37
Specifications .................................................................... 39
Specifications .................................................................... 39 A
Hardware Torques ............................................................. .40
Metric Conversions ......................................................... :.41
Suggested Spare Parts ..................................................... .42
Engines & Generators
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