Operator`s manual
Oil Drain Hose 
An 
oil 
sump drain hose 
is 
installed 
on 
the 
engine 
with the discharge 
end 
secured 
by 
a bracket at 
the 
front 
of 
the 
engine. 
Oil 
may 
be 
drained from this 
hose 
by removing 
the 
cap 
and 
the discharge 
end 
of 
the 
hose 
from 
the 
support bracket 
and 
lowering the 
hose 
into a container. 
The 
hose 
cap 
fitting 
is 
1/4 inch 
NPT 
(National 
Pipe 
Tap) 
and 
can 
be 
extended, or 
have 
a pump added for easier 
removal 
of 
the 
old 
oil, 
if 
desired. 
Connecting Pressure Sensing Devices 
to 
Oil 
Galleries 
Oil 
pressure sensing devices, 
such 
as 
senders 
and 
switches, must not 
be 
connected to 
an 
engine's 
oil 
gal-
lery with the 
use 
of extended nipples or 
tees. 
The 
reason 
is 
simply that continued  engine vibration 
causes 
fatigue 
of 
the fittings 
used 
to 
make 
such a connection. 
If 
these 
fittings 
fail, 
the 
engine 
loses 
its 
oil 
pressure 
and 
quickly 
seizes. 
When 
additional sensing devices such 
as 
switches or sensors 
need 
to 
be 
installed that function 
on 
engine 
oil 
pressure, these devices 
must 
be 
bulkhead-mounted 
and 
connected to the 
oil 
gallery using 
an 
appropriate 
grade 
of 
lubricating 
oil 
hose. 
Any fittings 
used 
to connect 
the 
hose to the gallery must 
be 
of 
steel 
or 
malle-
able iron composition. 
Brass 
must not 
be 
used 
for this application. 
Cooling System 
The 
engine 
is 
fresh 
water cooled 
by 
an 
engine-mounted 
heat 
exchanger. 
Sea 
water 
is 
used 
as 
the heat 
exchanger's 
cooling medium. 
Sea 
water 
is 
pumped into the exchanger 
by 
a 
sea 
water 
pump, 
where 
it 
cools 
the 
fresh 
water that circulates through 
the 
engine block, 
and 
is 
then injected into 
the 
exhaust discharge, car-
rying with it 
the 
heat removed from the engine's 
fresh 
water cooling 
system. 
Sea 
water should 
be 
supplied to the 
sea 
water pump through a flush-type through-hull fitting using a wire-
reinforced hose between the through-hull fitting 
and 
the 
sea 
water pump. 
The 
sea 
water should 
be 
directed 
through a visual-type 
sea 
water strainer, which will trap debris before 
~ 
reaches 
the 
sea 
water pump 
and 
the 
heat exchanger, 
and 
then 
be 
delivered to 
the 
pump.  Hoses routed from 
the 
through-hull fitting to 
the 
strainer 
and 
to 
the 
sea 
water pump should 
be 
wire-reinforced to 
prevent 
the 
hose 
from collapsing while the engine. 
is 
running  (suction from 
the 
pump may collapse a non-reinforced 
hose). 
The 
sea 
water strainer should 
be 
mounted 
at 
or below the water line to 
make 
sure 
the 
sea 
water line 
remains 
primed. 
CAUTION 
DO 
NOT 
use 
a scoop-type through-hull fitting 
as 
a 
means 
of supplying 
sea 
water to the 
en-
gine. 
Water pressure against this type of fitting, while 
the 
vessel 
is 
under 
sail, 
can 
push 
sea 
water past the 
sea 
water pump's impeller into the engine's exhaust 
system, 
filling 
it 
and 
the 
engine 
as 
well. 
Flush-type, 
clear, 
through-hull fittings 
are 
recommended 
and 
should 
be 
lo-
cated 
on 
the 
hull 
so 
as 
to 
be 
below 
the 
waterline during 
all 
angles 
of 
boat operation. 
The 
use 
of common-type street elbows 
is 
not recommended for plumbing the 
sea 
water cir-
cuit. 
These 
generally 
have 
very restrictive inside diameters.  Machine fittings 
are 
preferred. 
Westerbeke Diesel Engines 
30 










