Operator`s manual
Take plenty of time in making this alignment and 
do 
not be 
satisfied with anything 
less than perfect results. 
The alignment  is correct  when  the  shaft can 
be 
easily 
slipped  backward and  forward  into the counterbore, and 
when a  feeler gauge  indicates  that  the  flanges  come 
together at 
all points.  The alignment between the propeller 
shaft coupling and the engine's coupling can  contain an 
error 
no 
greater than one thousandth 
of 
an 
inch per inch of 
the coupling diameter.  For example, if your propeller shaft 
coupling 
is 
three  inches in  diameter,  the  maximum error 
that can be allowed in the 
alignment is three thousandths 
of an inch (.003). 
In 
making the  final check for alignment,  the 
engine's half 
coupling should  be held  in  one 
position and the 
alignment with the propeller 
coupling 
tested with the propeller coupling in 
each 
of 
four positions 
(A), 
while rotated 
90' 
be-
tween each 
pOSition. 
This test will also check 
whether the propeller's 
half-coupling is in exact 
alignment  on 
its  shaft.  Then,  keeping  the 
propeller  coupling  in one position,  the align-
ment 
should be  checked 
by 
rotating 
the 
engine's 
half-coupling 
in 
90' 
increments, 
checking dimension 
A while in each 
90' 
posi-
tion until the half-coupling has been rotated full 
circle. 
The  engine's alignment should be rechecked 
after the boat has  been 
in 
service for one 
to 
three weeks and,  if  necessary,  perform  the 
alignment again.  Usually it will  be  found that 
the engine 
is 
no 
longer in alignment.  This does 
not  mean that the  work  has been  done  im-
properly at first;  rather, 
it 
means that the boat 
has taken some time 
to 
take its final shape and 
that 
the 
engine's  bed  and  stringers  have 
probably  absorbed  some  moisture. 
It may 
even be necessary 
to 
realign the coupling hal-
ves 
again at a later time. 
25 
.B93 
FEELER 
GAGE 
PROPELLER 
SHAFT 
Westerbeke Diesel Engines 










